CN111210294A - A mass customization system - Google Patents
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Abstract
本发明实施例公开了一种大规模定制系统，该系统包括：原材料立库模块，用于存储多种产品的各个部件，并根据订单信息提取目标产品部件；配件总装模块，用于接收目标产品部件并进行组装以获得目标产品；定制检测模块，用于根据订单信息中携带的定制信息对目标产品进行产品定制。本发明实施例中，大规模定制系统包括原材料立库模块，配件总装模块和定制检测模块，实现了零部件提取、组装和定制的自动化流程；大规模定制系统还能够实时根据订单信息直接进行产品装配和定制，实现了在产品生产前获得用户的规模化需求信息，以模块化供货的方式，大规模生产，能够高精度高效率的为用户提供个性化产品，改变了传输企业的定制产品效率慢等缺陷。
The embodiment of the present invention discloses a mass customization system. The system includes: a raw material library module for storing various components of various products and extracting target product components according to order information; an accessory assembly module for receiving target products components and assemble to obtain the target product; the custom inspection module is used to customize the target product according to the customization information carried in the order information. In the embodiment of the present invention, the mass customization system includes a raw material warehouse module, a component assembly module and a custom inspection module, which realizes the automatic process of parts extraction, assembly and customization; Assembly and customization realize the large-scale demand information of users before product production, mass production in the form of modular supply, can provide users with personalized products with high precision and high efficiency, and change the customized products of transmission enterprises Defects such as slow efficiency.
Description
Technical Field
The embodiment of the invention relates to a product customization technology, in particular to a large-scale customization system.
Background
Along with the gradual improvement of living standard, the material life of people is greatly enriched, and electronic products such as refrigerators, washing machines, televisions, computers and the like become household standard accessories. The demand for substances also rises to the individual demand of products.
Personalized customization refers to the fact that a user intervenes in the production process of a product, specifies parameters and appearance of the product, and obtains a commodity with strong personal attributes customized by the user or obtains a product or service matched with personal requirements of the user. For example, a user may purchase a washing machine and may request a manufacturer to print a designated pattern on the washing machine; alternatively, the user purchases the washing machine and may specify the specification, height, size, power, etc. of the washing machine.
At present, the production mode of personalized products is that after the products are produced in batches, the products are personalized and customized one by one according to the requirements of users. Obviously, personalized customized products on the market at present tend to be homogeneous, cannot meet the ever-increasing personalized requirements of users, are too high in customization cost and long in research and development and production periods, and are not beneficial to large-scale production.
Disclosure of Invention
The embodiment of the invention provides a large-scale customization system, and provides a novel customization mode.
An embodiment of the present invention provides a large-scale customization system, including:
the raw material vertical warehouse module is used for storing each part of various products and extracting target product parts according to order information;
the accessory general assembly module is used for receiving the target product components and assembling the target product components to obtain a target product;
and the customization detection module is used for customizing the target product according to the customization information carried in the order information.
Further, the mass customization system further comprises: and the packaging output module is used for packaging and customizing the target product according to the customization information and then outputting a finished product.
Further, the stock material stand module includes: at least one three-dimensional goods shelf and a goods picking robot;
the stereoscopic shelf is provided with a plurality of storage positions, each storage position stores at least one component, and the at least one stereoscopic shelf is used for controlling the corresponding at least one storage position to extend or reset according to the order information;
the goods picking robot is used for extracting at least one target product part from each extended storage position and outputting the target product part.
Further, the stock material stand still includes: a first image acquisition unit;
the first image acquisition unit is used for acquiring a part image captured by the goods picking robot and detecting whether the part image is matched with a target product part in the order information or not, if the part image is matched with the target product part in the order information, a part output instruction is sent to the goods picking robot, and if the part image is not matched with the target product part in the order information, a re-extraction instruction is sent to the goods picking robot.
Further, the storehouse position is provided with a storehouse position state indicator light and a detection sensor;
the storehouse position state indicating lamp is used for indicating the storehouse position state, and the storehouse position state comprises an extending state and a resetting state;
the detection sensor is used for acquiring the storage position state and feeding back the storage position state to the three-dimensional shelf.
Further, the accessory assembly module includes: two first cooperation robots and auxiliary assembly mechanisms;
the auxiliary assembly mechanism is used for assisting the first cooperation robot to extract the target product part;
the first cooperation robot is provided with a second image acquisition unit and is used for assembling the target product components according to the guidance of the image acquired by the second image acquisition unit so as to obtain the target product.
Further, the customized detection module comprises: the laser engraving machine, the second cooperation robot and the visual detection unit;
the second cooperative robot is used for grabbing the target product into the laser engraving machine;
the laser engraving machine is used for customizing the target product according to the order information;
and the visual detection unit is used for detecting the customized finished product according to the order information.
Further, the mass customization system further comprises: and the mobile carrier is respectively communicated with the raw material vertical warehouse module, the accessory general assembly module and the customization detection module and is used for transmitting the target product component and the target product.
Further, the mobile carrier comprises a storage unit, the order information is stored in the storage unit, and the raw material standing module, the accessory general assembly module and the customization detection module respectively acquire the order information through the storage unit.
In the embodiment of the invention, the large-scale customization system comprises a raw material vertical warehouse module, an accessory general assembly module and a customization detection module, and realizes the automatic flow of extracting, assembling and customizing parts. The large-scale customization system can acquire order information issued by a user in real time, can directly assemble and customize products according to the order information in real time, and can acquire large-scale demand information of the user before production of the products.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description will be given below of the drawings required for the embodiments or the technical solutions in the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of a mass customization system provided by an embodiment of the present invention;
FIG. 2 is a schematic diagram of a mass customization system provided by an embodiment of the present invention;
FIG. 3 is a schematic diagram of a raw material library module in a large-scale customization system provided by an embodiment of the present invention;
FIG. 4 is a schematic diagram of an accessory assembly module in a mass customization system provided by an embodiment of the present invention;
FIG. 5 is a schematic diagram of a customization detection module in a large-scale customization system provided by an embodiment of the present invention;
FIG. 6 is a schematic diagram of a mobile carrier in the LSI system according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a mass customization system provided by an embodiment of the present invention;
FIG. 8 is a diagram of a warehouse output module in the mass customization system according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described through embodiments with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a schematic diagram of a mass customization system according to an embodiment of the present invention is shown. The mass customization system provided by the embodiment comprises: the raw material vertical warehouse module 1 is used for storing each part of various products and extracting target product parts according to order information; the accessory general assembly module 2 is used for receiving target product components and assembling the target product components to obtain a target product; and the customization detection module 3 is used for customizing the target product according to the customization information carried in the order information.
In this embodiment, the large-scale customization system directly obtains the order information and performs personalized customization on the product according to the order information.
The mass customization system includes a raw material stand-up module 1. Each component of a plurality of products is stored in the raw material warehousing module 1, and a unique corresponding position address of each component is also stored, it should be noted that one component refers to one or more components with completely the same characteristics such as color, size, shape and model, and two components with different colors and completely the same other characteristics are classified into two components. And after the raw material vertical library module 1 acquires the order information, sequentially extracting the target product components consistent with the order information according to the order information and outputting the target product components. For example, the raw material warehousing module 1 stores 30 sets of components of a refrigerator and 30 sets of components of a washing machine, and extracts each component of one washing machine which is consistent with the order information if the obtained order information is one washing machine order. Obviously, the order information includes personalized customization information of the user, and the product parameters of the component extracted by the raw material vertical library module 1 are consistent with the personalized requirements of the user. For example, the order information of the user defines the washing machine and parameters such as specification, height, size and power thereof, the raw material warehousing module 1 extracts the components consistent with the order information according to the order information of the user.
The mass customization system includes a fitment assembly module 2. The accessory general assembly module 2 is connected with the raw material vertical warehouse module 1, receives the target product component extracted by the raw material vertical warehouse module 1, and then the accessory general assembly module 2 completes assembly of the product according to the order information and the target product component. For example, if the order information is a washing machine, the accessory assembly module 2 assembles the received washing machine components according to the order information to obtain a washing machine consistent with the order information.
The large-scale customization system comprises a customization detection module 3, the customization detection module 3 is connected with an accessory final assembly module 2, a semi-finished product assembled by the accessory final assembly module 2 is received, and then the customization detection module 3 customizes a target product according to customization information carried in order information. The personalized customization includes customizing the parameters of signature, color, head portrait printing, product specification, height, size and power, etc.
In the embodiment, the large-scale customization system comprises a raw material vertical warehouse module, an accessory general assembly module and a customization detection module, and the automatic process of extracting, assembling and customizing parts is realized. The large-scale customization system can acquire order information issued by a user in real time, can directly assemble and customize products according to the order information in real time, and can acquire large-scale demand information of the user before production of the products.
Illustratively, on the basis of the above technical solution, the optional mass customization system shown in fig. 2 further includes: and the packaging output module 4 is used for packaging the target product according to the customization information and customizing and outputting a finished product.
In this embodiment, the personalized product may be personalized customization of product appearance and product internal structure, and may also be personalized customization of product package. The customized customization of the product packaging may include customizing a package, customizing a package signature, customizing a package color, customizing a package image, and the like. To increase the intelligence, the optional pack output module 4 here comprises at least a cooperating robot, a packing mechanism and a magazine.
The carton bin stores a plurality of different types of cartons, such as folding cartons, flip type cartons and flap type cartons. Take the example that the customization information in the order information includes the customized cover-and-bottom type paper box. The packaging output module 4 receives the order information and acquires the customization information therein, and determines the paper box form of the target product of the current order to be customized into a top and bottom cover type paper box according to the customization information; the package output module 4 controls the paper box bin for storing the top and bottom cover type paper boxes to pop up; the cooperation robot grabs the top and bottom cover type paper boxes from the ejected paper box bin and transmits the top and bottom cover type paper boxes to the packaging mechanism; the packaging mechanism receives the top and bottom cover type paper box, packages the target product and outputs the target product.
In other embodiments, the optional package output module further comprises a laser engraving machine, so that personalized customization such as customized signature can be performed on the paper box. In other embodiments, the optional package output module further comprises an ink-jet printer, so that personalized customization of colors, patterns, head portraits and the like can be performed on the paper box. In other embodiments, the optional package output module further comprises an intelligent camera, and the intelligent camera is matched with the cooperative robot to monitor whether the carton grabbed by the cooperative robot is consistent with the customization information, so that the customization accuracy can be improved.
It is understood that the mass customization system includes a mobile carrier (or flexible transport carrier) for performing the transport of the parts and products and transporting the parts or products to the designated location of each module. An electronic tag is attached to the mobile carrier, and order information of the current order is recorded in the electronic tag. The large-scale customization system relies on an RFID (radio frequency identification) internet of things technology, and each module reads electronic tag information in a mobile carrier through an RFID read-write head integrated in the module so as to obtain order information. The large-scale customization system is further based on a Programmable Logic Controller (PLC), and the PLC control system automatically analyzes order information in the mobile carrier based on the RFID internet of things technology and then carries out module control. Taking the package output module as an example, the PLC control system issues an action instruction to the cooperative robot according to order information in the mobile carrier analyzed by the RFID read-write head of the package output module, and the cooperative robot grabs the finished product according to the instruction issued by the PLC control system and completes the intelligent packaging task of the finished product by the cooperation of the packaging mechanism.
Illustratively, on the basis of the above technical solution, the optional raw material vertical library module 1 shown in fig. 3 comprises: at least one stereoscopic shelf 11 and a pick-up robot 12; the stereoscopic shelf 11 is provided with a plurality of storage positions, each storage position stores at least one component, and at least one stereoscopic shelf 11 is used for controlling the corresponding storage position to extend or reset according to order information; the pick-up robot 12 is used to extract and output at least one target product component from each of the extended stock locations.
In this embodiment, the raw material warehousing module 1 is integrated with a Warehouse Management System (WMS). The raw material vertical warehouse module 1 can comprise one or more three-dimensional goods shelves 11, the goods picking robot 12 can be a robot which is fixedly arranged on the ground, and the goods picking robot 12 is integrated with structures such as an intelligent camera and the like.
In this embodiment, the stereoscopic shelf 11 has a plurality of storage locations, the stereoscopic shelf 11 is controlled based on a PLC control system and an RFID internet of things technology, address information of each storage location is recorded in the PLC control system, and the RFID read-write head can identify order information in the mobile carrier. A plurality of products are placed in each storage position, and one product is placed together and corresponds to unique position information.
The operation flow of the raw material vertical warehouse module 1 is as follows: the RFID read-write head of the stereoscopic shelf 11 acquires order information and determines component information contained in the order information, and the PLC control system controls the storage positions consistent with the component information to be sequentially popped up or reset according to the order information. The picking robot 12 extracts the target product part at the corresponding position from the ejected stock space and outputs the target product part.
For example, the raw material vertical warehouse module 1 is provided with two three-dimensional shelves, the two three-dimensional shelves are respectively used for storing the raw materials of not less than 30 refrigerators and 30 washing machines, and each three-dimensional shelf is not less than four storehouses. The raw material library position of each color can be extended or reset according to the instruction of the PLC control system. The pick-up robot picks up the target product part from the ejected stock location.
The optional raw material stand library module 1 further comprises: a first image acquisition unit; the first image acquisition unit is used for acquiring a part image captured by the picking robot 12 and detecting whether the part image is matched with a target product part in the order information, if so, sending a part output instruction to the picking robot 12, and if not, sending a re-extraction instruction to the picking robot 12.
In this embodiment, the first image capturing unit may be integrated on the picking robot 12, the manipulator of the picking robot 12 moves to the address position where the target product component is located recorded in the popped up storage under the control of the PLC control system, and the first image capturing unit may capture an image of a component to be captured and match the image with the target product component in the order information when capturing. If the two parts are consistent, the PLC control system controls the goods picking robot 12 to continuously pick the product parts and place the product parts in the mobile carrier for transmission; if the parts are inconsistent, the PLC control system controls the goods picking robot 12 to pick the product parts in the ejected storage positions again until the parts which are the same as the target product parts in the order information are picked. The optional first image acquisition unit may optionally be a smart camera.
The optional storage position is provided with a storage position state indicating lamp and a detection sensor; the storehouse position state indicating lamp is used for indicating the storehouse position state, and the storehouse position state comprises an extension state and a reset state; the detection sensor is used for acquiring the storage position state and feeding back the storage position state to the three-dimensional shelf.
In this embodiment, each storage location needs to be configured with a detection sensor and a storage location status indicator light. The storehouse position state indicating lamp is used for detecting storehouse position state information and feeding back the storehouse position information through the detection sensor so that the PLC control system can judge whether the target storehouse position is normally popped up or reset. And the reservoir status indicator light can also enhance the user experience and the visualization of order information.
Illustratively, on the basis of the above technical solution, the optional accessory assembly module 2 shown in fig. 4 includes: two first cooperative robots 21 and auxiliary assembly mechanisms 22; the auxiliary assembly mechanism 22 is used for assisting the first cooperation robot 21 in extracting the target product part; the first cooperative robot 21 has a second image capturing unit, and the first cooperative robot 21 is configured to perform assembly of target product components to obtain a target product, guided by an image captured by the second image capturing unit.
In this embodiment, the optional accessory assembly module 2 is a flexible assembly module. The first cooperative robot 21 in the accessory assembly module 2 may be selected as a two-arm cooperative robot, the second image capturing unit may be selected as a vision-guided smart camera, and the auxiliary assembly mechanism 22 may be selected as a smart mechanism for positioning and auxiliary assembly. The vision-guided intelligent camera can capture the action of the first cooperative robot 21 in real time and can also capture the position of a target product component, so that positioning and guiding can be performed, and the first cooperative robot 21 can be assembled conveniently.
In this embodiment, the operation flow of the accessory assembly module 2 is as follows: the parts of the raw material vertical warehouse module 1 are conveyed to the accessory general assembly module 2 through a mobile carrier, an RFID read-write head integrated in the accessory general assembly module 2 reads electronic tag information in the mobile carrier, and a PLC control system controls automatic analysis of order information based on an RFID internet of things technology; then the PLC control system sends an action instruction to the first cooperation robot 21, and the first cooperation robot 21 completes the assembly of the whole product through mutual cooperation and the cooperation of the auxiliary assembly mechanism 22 according to the instruction sent by the PLC control system; after assembly is completed, the first cooperation robot 21 grabs the semi-finished product back to the mobile carrier, and meanwhile, the PLC control system writes order information and production information into an electronic tag of the mobile carrier through RFID; the semi-finished product flows into the next module along with the mobile carrier.
Illustratively, on the basis of the above technical solution, the optional customized detection module 3 shown in fig. 5 includes: a laser engraving machine 31, a second cooperative robot 32, and a visual detection unit 33; the second cooperative robot 32 is used to grab the target product into the laser engraving machine 31; the laser engraving machine 31 is used for customizing the target product according to the order information; the visual inspection unit 33 is used for inspecting the customized finished product according to the order information.
In this embodiment, the customization detecting module 3 may perform personalized customization and visual detection operations, and mainly complete tasks of personalized customization of signatures and print of head portraits and intelligent detection. Wherein laser engraving machine 31 is optional for ultraviolet laser engraving machine, and the integration has intelligent camera on the second cooperation robot 32, and visual detection unit 33 is optional for the visual detector, and the integration has intelligent camera in the visual detector in order to be used for gathering the image of the product after the sculpture in order to detect.
In this embodiment, the operation flow of the customization detecting module 3 is as follows: the semi-finished product produced by the accessory general assembly module 2 is conveyed to the designated position of the customized detection module 3 by a mobile carrier; an RFID read-write head integrated in the customization detection module 3 reads electronic tag information in the mobile carrier, wherein the electronic tag information comprises order information, and the order information carries customization information; the PLC control system sends an action instruction to the second cooperative robot 32 through the order information automatically analyzed based on the RFID internet of things technology; the second cooperative robot 32 grasps the semi-finished product from the mobile carrier to the inside of the laser printing safety protection device under the positioning guidance of the intelligent camera integrated therein according to the instruction issued by the PLC control system; a laser engraving machine 31 is arranged in the laser printing safety protection device, and the laser engraving machine 31 finishes the engraving task specified in the order information under the control of the PLC control system; after the engraving is finished, the second cooperative robot 32 moves the engraved product to the visual detection unit 33 of the visual detection area under the control of the PLC control system; an intelligent camera integrated in the visual detection unit 33 acquires an image of a product, matches the image with order information and detects whether a customization defect exists, if the image is consistent with the order information and has no defect, the personalized customization is judged to be successful, and if the image is inconsistent with the order information or has a defect, the image is fed back to the PLC control system for processing so as to perform re-customization or repair; after the visual inspection is completed, the second cooperative robot 32 moves the product onto the mobile carrier under the control of the PLC control system and outputs the finished product.
Optionally, customization detection module 3 still is provided with the observation window in laser printing safety device's the outside, and the staff of being convenient for observes laser engraving machine 31's customization content and customization progress through the observation window, and then can in time handle when the problem appears, avoids the customization process to make mistakes seriously and causes the product abandonment.
Illustratively, on the basis of any of the above embodiments, the optional large-scale customization system shown in fig. 1 and fig. 6 further includes: and the mobile carrier 5 is respectively communicated with the raw material vertical warehouse module 1, the accessory general assembly module 2 and the customization detection module 3, and is used for transmitting target product components and target products.
In this embodiment, the mobile carrier 5 of the mass customization system is a flexible conveying carrier of the mass customization system, the robot in each module can extract a product component from the mobile carrier to perform corresponding processing, and further move the processed product component onto the mobile carrier 5 and transmit the processed product component to the next module, and the mobile carrier 5 plays a role in positioning the transportation of the product component and/or the product in the mass customization system.
The optional mobile carrier 5 comprises a storage unit, order information is stored in the storage unit, and the raw material vertical warehouse module 1, the accessory general assembly module 2 and the customization detection module 3 respectively acquire the order information through the storage unit. The mobile carrier 5 not only has a crawler structure for conveying products or components, but also is provided with a corresponding electronic tag unit, a storage unit is integrated in the electronic tag unit and can be used for storing order information, an RFID read-write head of each module can read the electronic tag unit of the mobile carrier 5 and read the order information written in the storage unit from the electronic tag unit, and a PLC control system of the large-scale customization system controls each module to execute corresponding operation through the order information.
Optionally, the mobile carrier 5 is a flexible transport carrier. For example, flexible transport vehicles employ the internationally popular belt-type, one-way endless conveyor to accomplish the transport of materials between individual modules or units. It should be noted that the RFID electronic tags are attached to the mobile carriers 5, and the mobile carriers 5 attached with the RFID electronic tags can enable the products or components carried thereon to reach the designated positions of the modules by the transportation of the conveyor belts, wherein the corresponding position of each module is provided with an RFID read/write head so as to read the information in the electronic tags of the mobile carriers 5.
Wherein, for the robot of the each module of cooperation snatchs the material, remove the carrier and can realize accurate positioning at the assigned position of every module. In addition, the initial position of the mobile carrier starts from the raw material vertical warehouse module, the mobile carrier returns to the designated position of the raw material vertical warehouse module after being conveyed by each module, and the mobile carrier performs reciprocating motion on the conveyor belt, so that the raw material components or finished products are continuously conveyed.
Illustratively, on the basis of any of the above embodiments, the optional large-scale customization system as shown in fig. 7 and 8 further includes: and a warehouse output module 6. The warehousing output module 6 acquires the packaged finished products output by the packaging output module 4 through the mobile carrier 5, and warehouses and outputs the packaged finished products. Specifically, the warehousing output module 6 mainly comprises a cooperative robot 61 and a three-dimensional finished product warehousing shelf 62, and mainly completes the tasks of storing and outputting finished products. It should be noted that the cooperative robot 61 is used for picking finished products from the mobile carrier and placing the finished products on the three-dimensional finished product storage shelf 62, or the cooperative robot 61 is used for picking finished products from the three-dimensional finished product storage shelf 62 and placing the finished products on the mobile carrier for outputting. The three-dimensional finished product storage shelf 62 records the position of a finished product and the blank position so as to facilitate subsequent storage or extraction, the storage output module 6 reads order information through an RFID read-write head integrated in the storage output module to determine the position of the finished product to be extracted, the storage output module 6 determines the blank position of the three-dimensional finished product storage shelf 62 and stores the finished product to be stored in the blank area during storage, and the blank position are recorded in an electronic tag of a mobile carrier so as to facilitate the RFID read-write head to check.
Wherein, the PLC control system controls the cooperative robot 61 and the three-dimensional finished product storage shelf 62 to work.
The operation flow of the warehouse output module 6 is as follows: conveying the finished product box produced by the packaging output module to a specified position of the module through the mobile carrier, and reading electronic tag information in the mobile carrier by using the RFID; the PLC control system automatically analyzes the order information based on the RFID internet of things technology and sends an action instruction to the cooperative robot; and the cooperative robot grabs the finished product box and places the finished product box to a specified storage position in the small-sized three-dimensional finished product storage shelf according to an instruction given by the PLC control system. And if the finished product box needs to be output, the cooperative robot grabs the finished product from the designated storage position in the small three-dimensional finished product storage shelf according to the instruction of the PLC control system and puts the finished product to the mobile carrier for output.
Optional storage output module 6 still includes storehouse position pilot lamp 63, and every layer storehouse position is provided with storehouse position pilot lamp 63, and this storehouse position pilot lamp 63 is used for instructing the state of corresponding storehouse position, and the storehouse position state is including popping out the state and reset state to PLC control system carries out storehouse position control and state determination.
For example, on the basis of the above technical solution, the optional large-scale customization system may be directly applied to a factory, and then the large-scale customization system further includes an order processing server, and the order processing server may directly receive order information of a plurality of users, and then the large-scale customization system directly performs product customization according to the order information and then outputs the customized product.
In other embodiments, a large-scale customization system can be directly applied to a display stand for product display, and then the large-scale customization system shown in fig. 3 further includes a face recognition module 7, the face recognition module 7 is disposed outside the raw material vertical library module 1 so as to facilitate face recognition for a user, and the face recognition system integrated by the face recognition module 7 can perform personalized customization extraction and processing, so that personalized customization of product specifications, signatures, images and the like to personalized customization of figures is realized.
The operation flow of the face recognition module is as follows: scanning nearby people and extracting a target photo from the nearby people; and carrying out binarization on the target photo to realize personalized customization. Therefore, the personalized customization production time can be further shortened, and the personalized customization efficiency is improved. The face recognition module can be used for staff identity authentication so as to improve the safety of the large-scale customization system while realizing personalized face image customization, for example, a field is scanned to obtain a staff photo, the staff photo is compared with a database photo of the large-scale customization system to obtain staff identity information, and finally, the operation authority of the corresponding large-scale customization system is opened according to the identification structure of the staff identity, so that the use safety of products is improved.
In the embodiment, the face recognition module is added in the large-scale customization system, and the face recognition system has the advantages that the order information and the user personalized customization information can be bound based on the face recognition technology, the whole process visual traceability of personalized product production is realized, and the order delivery is accurate and timely.
Illustratively, on the basis of the above technical solution, the optional large-scale customization system performs device development based on a three-dimensional simulation technology. Specifically, a virtual-real fusion twin system can be realized through a three-dimensional simulation technology, all production processes of the large-scale customization system can be simulated off line, and the running state and order data of the large-scale customization system on site can be displayed in real time in an animation mode. It can be understood that the digitalized products in the user orders are modeled in a computer virtual system through a 3D (3 Dimensions) simulation technology, so as to simulate the actual production process of the large-scale customization system; and finally completing the research and development generation of the actual large-scale customization system through continuous reconstruction of the 3D model, greatly shortening the research and development period of the large-scale customization system, and reducing the research and development cost, thereby realizing the rapid development of the large-scale customization system and shortening the marketing period of the large-scale customization system.
The three-dimensional simulation technology can also be applied to the production of personalized products by a large-scale customization system. Modeling a digital product in a user order in a computer virtual system through a 3D (3D) simulation technology, and simulating the actual production process of a personalized product in a large-scale customization system; and finally, the actual production of the personalized products is finished by continuously reconstructing the 3D model, so that the production period of the personalized products is greatly shortened, the production cost is reduced, the parallel development of the personalized products and a large-scale customization system is realized, and the marketing period of the products is shortened.
The large-scale customization system provided by the embodiment changes the traditional enterprise production mode, and is essentially characterized in that a user inputs personalized customization content before product production and then carries out product production, so that the product can obtain the large-scale requirements of the user before production, and then the large-scale customization system carries out large-scale production in a modular supply mode, so that personalized products are provided for the user with high precision and high efficiency. Particularly, the large-scale customization system is high-flexibility production on the premise of modularization, can ensure flexible production of multiple products, multiple models and multiple customization elements in one system, and meets the requirements of high precision and high efficiency.
The large-scale personalized customization is a core manufacturing mode of intelligent manufacturing and is an important way for meeting the diversification and personalization of market demands. The large-scale customization system in the embodiment of the invention can be used as a large-scale customization test verification demonstration system, directly converts user requirements into production orders, develops user-centered personalized customization and on-demand production, effectively meets the market diversification requirements, solves the long-standing inventory and capacity problems of the manufacturing industry, and realizes dynamic balance of production and marketing. The large-scale customization system also greatly excavates the personalized requirements of users, details of all customized products are from the requirements of the users, the mass-production customization and the user personalized requirements are met, the user requirements can be connected with the production and manufacturing process of enterprises through the mass-production customization and the deep customization, flexible customized production according to requirements is realized, the accelerated expansion of manufacturing enterprises to the service field is promoted, the value chain of the enterprises is effectively expanded, and the increase of profits is driven while the stock of the enterprises is optimized.
Compared with the traditional production mode, the large-scale customization system provided by the embodiment of the invention can be distinguished from products on the market, and meets the ever-increasing personalized requirements of users; the customization cost of the personalized customized product is reduced, and the research and development and production periods are shortened; the system can quickly feed back market demands and user demands according to a large number of component assemblies, is beneficial to large-scale production, reduces inventory management pressure, improves the problem of inventory overstock, further improves capital turnover rate, and reduces inventory cost.
Before the large-scale customization system is produced in a large scale, the large-scale customization system in the embodiment of the invention can be used as a large-scale customization test verification demonstration system to perform trial and error so as to shorten the technical application period and solve the problem that the traditional manufacturing mode is transformed to the large-scale customization mode and lacks of technology and mode verification. In addition, the large-scale customization system adopts a flexible production technology, supports simultaneous production of a plurality of products in a verification demonstration system, and realizes production arrangement, intelligent assembly, intelligent logistics and storage of mixed products; all equipment states of the large-scale customization system are interconnected and communicated with the cloud platform, and intelligent operation and maintenance of the system are realized based on a digital twin technology; and the large-scale customization system applies the RFID internet of things technology and the intelligent gateway to realize the accurate transmission of product customization information and process information.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious modifications, rearrangements, combinations and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (9)
1. A mass customization system, comprising:
the raw material vertical warehouse module is used for storing each part of various products and extracting target product parts according to order information;
the accessory general assembly module is used for receiving the target product components and assembling the target product components to obtain a target product;
and the customization detection module is used for customizing the target product according to the customization information carried in the order information.
2. The mass customization system according to claim 1, further comprising: and the packaging output module is used for packaging and customizing the target product according to the customization information and then outputting a finished product.
3. The mass customization system according to claim 1, wherein the stock material staging module comprises: at least one three-dimensional goods shelf and a goods picking robot;
the stereoscopic shelf is provided with a plurality of storage positions, each storage position stores at least one component, and the at least one stereoscopic shelf is used for controlling the corresponding at least one storage position to extend or reset according to the order information;
the goods picking robot is used for extracting at least one target product part from each extended storage position and outputting the target product part.
4. The mass customization system according to claim 3, wherein the stock material staging module further comprises: a first image acquisition unit;
the first image acquisition unit is used for acquiring a part image captured by the goods picking robot and detecting whether the part image is matched with a target product part in the order information or not, if the part image is matched with the target product part in the order information, a part output instruction is sent to the goods picking robot, and if the part image is not matched with the target product part in the order information, a re-extraction instruction is sent to the goods picking robot.
5. The mass customization system according to claim 3, wherein the depots are configured with depots status indicator lights and detection sensors;
the storehouse position state indicating lamp is used for indicating the storehouse position state, and the storehouse position state comprises an extending state and a resetting state;
the detection sensor is used for acquiring the storage position state and feeding back the storage position state to the three-dimensional shelf.
6. The mass customization system according to claim 1, wherein the fitment assembly module comprises: two first cooperation robots and auxiliary assembly mechanisms;
the auxiliary assembly mechanism is used for assisting the first cooperation robot to extract the target product part;
the first cooperation robot is provided with a second image acquisition unit and is used for assembling the target product components according to the guidance of the image acquired by the second image acquisition unit so as to obtain the target product.
7. The mass customization system according to claim 1, wherein the customization detection module comprises: the laser engraving machine, the second cooperation robot and the visual detection unit;
the second cooperative robot is used for grabbing the target product into the laser engraving machine;
the laser engraving machine is used for customizing the target product according to the order information;
and the visual detection unit is used for detecting the customized finished product according to the order information.
8. The mass customization system according to claim 1, further comprising: and the mobile carrier is respectively communicated with the raw material vertical warehouse module, the accessory general assembly module and the customization detection module and is used for transmitting the target product component and the target product.
9. The mass customization system according to claim 8, wherein the mobile carrier comprises a storage unit, the order information is stored in the storage unit, and the raw material warehousing module, the fitting assembly module and the customization detection module respectively obtain the order information through the storage unit.
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Also Published As
| Publication number | Publication date |
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| WO2021103719A1 (en) | 2021-06-03 |
| US20220292563A1 (en) | 2022-09-15 |
| DE112020002773T5 (en) | 2022-02-24 |
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