US10436697B2 - Flow cytometery system with fluidics control system - Google Patents
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Definitions
- the embodiments of the invention relate generally to flow cytometry systems.
- Flow cytometry involves the optical measurement of cells or particles of a test sample carried in a fluid flow.
- the collective instrumentation that achieves this task is known as a flow cytometer.
- the control of the flow fluid with the test sample in a flow cytometer is important to accurately analyze the type and quantity of cells or particles in the test sample. If the velocity of the fluid flow is a variable (e.g., too low or high around a typical), the identity of cells or particles in the test sample can be misrepresented. Moreover, an overcomplicated fluid control system may be unreliable with extra control devices.
- a flow cytometry system includes dual laser devices and dual scatter channels to measure velocity of particles in a core stream of sample fluid.
- a first scatter channel detects a first light scatter generated by a particle passing through a first laser beam, wherein the particle flows in a sample fluid.
- a second scatter channel detects a second light scatter generated by the particle passing through a second laser beam, wherein the first laser beam and the second laser beam are separated by a distance (L).
- the flow cytometry system also includes a stepper motor modulated valve to control the proportion of sheath flow rate and sample flow rate in a flow channel.
- the total flow rate of the sample fluid and sheath fluid around the sample fluid is controlled, and thus held constant, by a feedback control system controlling a vacuum pump based on differential pressure across a flow channel in the flow cell. Particle velocity in the flow channel is a function of the total flow rate.
- FIG. 1 is a basic conceptual diagram of a flow cytometer system.
- FIG. 2A is a schematic diagram of an example flow cell, such as that which is included in the fluidics system of FIG. 1 .
- FIG. 2B is a magnified view of the fluid flow in a flow channel for the flow cell shown in FIG. 2A .
- FIG. 3A is a conceptual diagram of an interaction between a particle and a laser beam to form an optical pulse.
- FIG. 3B is a graph showing characteristics of the optical pulse formed by the interaction between the particle and a laser beam shown in FIG. 3A .
- FIG. 4A is a conceptual diagram illustrating flow development within a flow channel.
- FIG. 4B is a diagram illustrating a cross-sectional view of the flow channel shown in FIG. 4A .
- FIG. 5 is a basic conceptual diagram of the fluidics system of FIG. 1 .
- FIG. 6 is a conceptual diagram of a flow cytometry system having dual laser devices and dual scatter channels.
- FIG. 7 shows a schematic of the fluidics system of FIG. 6 .
- FIG. 8 is a diagram of an electrical circuit that models the primary fluidics flow in the fluidics system.
- FIG. 9A shows a side, cut-out view of the stepper pinch valve.
- FIG. 9B shows a front, cut-out view of the stepper pinch valve.
- FIG. 9C shows a perspective view of the stepper pinch valve.
- FIG. 10A is a block diagram showing additional details of the fluidics system in relation to emission optics.
- FIG. 10B is a block diagram showing more details of the acquisition system in relation to FIG. 10A .
- FIG. 10C is a block diagram of a peak sampling circuit to determine the time stamps at the peaks of the scattered light in the dual scatter channels.
- FIG. 10D is a waveform diagram illustrating digital sampling of a scattered light waveform in order to determine the peak amplitude and the time stamp associated with the peak amplitude.
- FIG. 11 is a flowchart for an example method to control vacuum relief in the fluidics system.
- FIG. 12 is a flowchart for an example method to control vacuum pump feedback in the fluidics system.
- a system, method, and apparatus are provided for flow cytometry fluidics.
- the system includes dual laser devices and dual scatter channels to measure time differences and calculate velocity of particles in a core stream of sample fluid.
- the system also includes a stepper motor modulated flow control valve to control the proportion of sheath flow rate and sample flow rate in a flow channel. The total flow rate of the sample fluid and the sheath fluid around the sample fluid is controlled, and thus held constant, by a feedback control system controlling a vacuum pump based on differential pressure across a flow channel in the flow cell. Details of the system, method, and apparatus are further described with reference to the figures.
- Scattered light off of a particle is not a fluorescent light emitted by a marker attached to the particle.
- Dual side scatter channels are mentioned herein as receiving scattered light off a particle that flows through a laser beam. However, scattered light may be received off a particle at many angles.
- the dual side scatter channels (SSC) mentioned herein may instead be off angle scatter channels, forward scatter channels, back scatter channels, or combinations thereof that receive scattered light off a particle at various angles. Accordingly, the various devices for collecting scattered light at various angles are collectively and more broadly referred to herein as scatter channels.
- FIG. 1 is a basic conceptual diagram of a flow cytometer system 100 .
- Five major subsystems of the flow cytometer system 100 include an excitation optics system 102 , a fluidics system 104 , an emission optics system 106 , an acquisition system 108 , and an analysis system 110 .
- a “system” includes hardware devices, software devices, or a combination thereof.
- the excitation optics system 102 includes, for example, a laser device 112 , an optical element 114 , an optical element 116 , and an optical element, 118 .
- Example optical elements include an optical prism and an optical lens.
- the excitation optics system 102 illuminates an optical interrogation region 120 .
- the fluidics system 104 carries fluid samples 122 through the optical interrogation region 120 .
- the emission optics system 106 includes, for example, an optical element 130 and optical detectors SSC, FL 1 , FL 2 , FL 3 , FL 4 , and FL 5 .
- the emission optics system 106 gathers photons emitted or scattered from passing particles.
- the emission optics system 106 focuses these photons onto the optical detectors SSC, FL 1 , FL 2 , FL 3 , FL 4 , and FL 5 .
- Optical detector SSC is a side scatter channel.
- Optical detectors FL 1 , FL 2 , FL 3 , FL 4 , and FL 5 are fluorescent detectors may include band-pass, or long-pass, filters to detect a particular fluorescence wavelength. Each optical detector converts photons into electrical pulses and sends the electrical pulses to the acquisition system 108 .
- the acquisition system 108 processes and prepares these signals for analysis in the analysis system 110 .
- Various embodiments of the flow cytometer 100 may be commercially available.
- FIG. 2A is a schematic diagram of an example flow cell 206 , which is included in the fluidics system 104 of FIG. 1 . Given the importance of the flow cell 206 to the flow cytometry system 100 , an understanding of its intended functions enables practical consideration of ways to improve flow cytometer performance.
- the flow cell 206 provides important fluid dynamic and optical conditions that enable the optical excitation and collection of emitted light from individual cells passing serially through the interrogation region 120 .
- the flow cell 206 has a transparent flow channel 216 through which sheath fluid 208 and sample fluid 210 pass.
- the laser beam from the laser strikes particles in the sample fluid 210 .
- the scattered light off the particles and/or fluorescent light from a marker attached to the particles is collected by one or more optical light sensors.
- the sheath fluid 208 helps control core stream velocity 222 of the sample fluid 210 .
- the latter condition (c) ensures that each particle receives exclusive illumination within the optical interrogation region 120 .
- the process of achieving these flow conditions is called hydrodynamic focusing of the core of the sample fluid 210 .
- Hydrodynamic focusing is typically achieved by injecting the sample fluid 210 into the center of the sheath flow 208 at a wide cross section and then reducing the cross section to convectively stretch the combined flow. Hydrodynamic focusing differs from acoustic focusing. Acoustic focusing forces particles to the center of the channel by means of standing waves such as described in U.S. Pat. App. Pub. No. 2014/0147860 titled ACOUSTIC CYTOMETRY METHODS AND PROTOCOLS filed by Kaduchak et al. on Jun. 27, 2012.
- hydrodynamic focusing can provide the conditions to ensure interrogation of individual particles
- hydrodynamic focusing does not guarantee measurements made on successive particles will be comparable.
- the system must produce substantially identical optical outputs among particles. These optical outputs are in the form of a pulse.
- FIG. 3A depicts a conceptual diagram of an interaction between a particle 304 and a laser beam 302 to form an optical pulse 306 shown in the graph of FIG. 3B .
- the amplitude (A) of the optical pulse 306 depends on the excitation power and the emission characteristics of the particle 304 (e.g., size, shape, number of dye molecules, etc.).
- the width, or duration ⁇ t, of the optical pulse 306 depends essentially on the diameter (D) of the particle 304 , the height (H) of the excitation beam 302 , and the velocity (V) of the particle 304 .
- This pulse-width relationship may be given by the following equation:
- ⁇ t pulse width (e.g., microseconds)
- D particle diameter (e.g., micrometers)
- H beam height (e.g., micrometers)
- V particle velocity (e.g., micrometers/microseconds).
- the particle velocity (V) at the interrogation region 120 is essentially determined by the flow behavior in the channel.
- the job of the fluidics 104 is essentially reduced to ensuring that particle velocities remain as consistent as possible.
- the fluidics system 104 is responsible for supplying sheath fluid 208 and sample fluid 210 to the flow cell 206 .
- the sheath flow rate dominates the flow behavior in the flow cell 206 since it is typically many times greater than the sample flow rate. As a result, the sheath flow rate dominates the behavior of velocity inside the channel and is the most important factor in determining particle velocity 222 .
- the sample flow rate controls the width 220 of the core stream. This is also important as it controls the potential range of positions that a given particle may take along the velocity profile in the channel.
- the velocity profile 212 inside the channel depends on several factors with respect to classical fluid dynamics.
- the convective region of the flow cell hydrodynamically focuses the core-annular flow to stretch the sample stream until particles are (ideally) lined up one after another. Again, this is accomplished by accelerating the sample flow 210 through a reducing cross section width 220 . Beyond the convective region, the cross sectional area of the flow remains constant.
- FIG. 4A is a conceptual diagram illustrating flow development within a flow channel 216 .
- the flow channel includes, without limitation, an inlet 401 , an outlet 404 , and a center axis 412 .
- viscous drag of the walls 214 slows adjacent water molecules.
- water molecules in the center of the flow channel 216 must accelerate to compensate for the slowing particles near the walls 214 .
- This communication of viscous drag through the fluid bulk continues until viscous forces precisely balance the driving axial pressure gradient. Up until this balance, the sample core stream 210 continues to accelerate.
- the terminal velocity of the sample core stream 210 is approximately twice the initial uniform velocity at the channel inlet 401 .
- the sample core stream 210 approaches terminal velocity within a developing region 402 .
- the development length (L d ) is the physical distance required for the core stream 210 to achieve terminal velocity from the inlet 401 .
- development length (L d ) depends on viscosity. Viscosity is highly dependent on temperature. Higher temperatures result in longer development lengths (L d ).
- the maximum velocity occurs along the axis 412 of the flow channel.
- any particle off of the axis 412 will have a slower velocity than particles on, or closer to, the axis 412 .
- This means that identical particles will have different pulse widths (e.g., durations ⁇ t) just by virtue of their position in the core stream.
- reducing core stream width 220 e.g., reducing sample flow rate minimizes pulse width variations due to the velocity profile.
- the velocity is increasing by a factor of two in the developing region 402 , and the length of the developing region 402 is dependent on temperature.
- the pulse widths e.g., durations ⁇ t
- the pulse widths will change with temperature.
- core stream velocity does not change with distance along the channel.
- FIG. 5 is a basic conceptual diagram of the fluidics system 104 of FIG. 1 .
- a fundamental goal of the fluidics system 104 is to provide sheath and sample to the flow cell 206 of FIG. 2 .
- FIG. 5 shows the basic elements associated with this objective.
- a sheath straw 516 e.g., tube
- the fluidics system 104 supplies sheath fluid 208 from a sheath tank 626 .
- the fluidics system 104 typically draws sample fluid 210 from a standard laboratory vessel 506 .
- a sample straw 518 (e.g., tube) is inserted into the sample vessel 506 .
- the fluidics system 104 injects the sample fluid 210 into the core 510 of the sheath flow 208 at the inlet to a contraction region 512 before the combined flows enter the flow channel/viewing orifice 520 .
- the combined flows are routed to waste 502 in a waste container 508 .
- Various commercial embodiments attempt to satisfy these fluidics objectives.
- a flow cytometry system includes dual laser devices and dual scatter channels (e.g., dual side scatter channels—SSC) to measure velocity of particles in a core stream of sample fluid.
- SSC dual side scatter channels
- Typical systems measure pressure and then use that measured pressure to maintain constant pressure and velocity in the system; unfortunately, that is an indirect way of controlling velocity of sample particles.
- the system also includes a stepper motor modulated flow control valve to control the proportion of sheath flow rate and sample flow rate in a flow channel. The total flow rate of the sample fluid and the sheath fluid around the sample fluid is controlled, and thus held constant, by a feedback control system controlling a vacuum pump based on differential pressure across a flow channel in the flow cell. Details of the system, method, and apparatus are further described with reference to the Figures.
- the flow cytometry system 600 has dual laser devices ( 612 , 614 ) and dual scatter channels ( 632 , 634 ). Some aspects of the flow cytometry system 600 are similar to the system 100 of FIG. 1 .
- the flow cytometry system 600 has five major subsystems, including an excitation optics system 602 , a fluidics system 604 , an emission optics system 606 , an acquisition system 608 , and a host computer with an analysis system 610 .
- the host computer 610 includes a processor with digital mathematical logic and one or more storage devices to store instructions that are executable by the processor to use the digital mathematical logic to generate digital feedback control signals (e.g., average particle flow velocity) that may be used to control one or more features (e.g., one or more valves/pumps/motors in the fluid control system 604 to control sample flow) of the flow cytometry system 600 .
- digital feedback control signals e.g., average particle flow velocity
- features e.g., one or more valves/pumps/motors in the fluid control system 604 to control sample flow
- the flow cytometry system 600 has important improvements over the system 100 of FIG. 1 .
- the flow cytometry system 600 includes an excitation optics 602 with dual lasers devices ( 612 , 614 ); an emission optics subsystem with dual optics 130 A- 130 B, dual scatter channels ( 632 , 634 ), and dual fluorescent channels FL 1 A-FL 5 A, FL 1 B-FL 1 B for acquisition; and an electronics subsystem 608 with dual analyzers 108 A- 108 B for parallel analysis.
- the dual scatter channels ( 632 , 634 ) perform an important role in calculating the time delay or velocity of a particle within a core stream of a sample fluid so that an average time delay or an average particle velocity can be determined.
- a particle often does not fluoresce without a marker.
- a fluorescent detector in the fluorescent channels will not detect a particle that does not fluoresce.
- a scatter channel that detects scattered light can detect a particle from the scattered light whether or not it is marked with a marker.
- the series of dual lasers 612 , 614 can excite a particle in a sample flow and the series of dual scatter channels can be used to detect the particle at two points and detect time delay between each or a particle velocity given the known distance between the series of lasers and the time delay.
- FIG. 7 shows a schematic of the fluidics system 604 of FIG. 6 .
- the fluidics system 604 has a vacuum-based fluidics architecture with a pressure regulation scheme based on the time of particle flow between laser beams ( 613 , 615 ).
- the fluidics system 604 also provides a continuous sample flow rate adjustment in a vacuum-based system with a sample path completely free of transitions, discontinuities, or potentially cell-damaging peristaltic pumps.
- the fluidics system 604 seeks to maximize reliability, and instrument up-time by avoiding the use of peristaltic pumps altogether.
- the fluidics system 604 includes, without limitation, a manifold assembly 701 , isolation valves V 1 -V 5 , a pinch valve V 6 , pressure transducers (e.g., probes) TR 1 and TR 2 , an accumulator vessel (vacuum chamber) 702 , a diaphragm vacuum pump 704 , a degasser pump 706 , sheath fluid 208 , sample fluid 210 , a sample vessel 506 , an output sensor 714 , a stepper sit position 716 , a check valve 718 , a degasser 720 , a flow cell 206 , a sheath tank 726 , a plenum tank 504 , a plenum pump 728 , a stepper flow control valve 730 , a flush pump 732 , a sheath filter 734 , a waste tank 508 , and a plate loader 738 , flow restrictors 740 and 742 , and
- the following provides an example run cycle of the fluidics system 604 shown in FIG. 7 .
- the fluidics system 604 receives feedback from pressure transducers TR 1 and TR 2 .
- the pressure difference sensed (differential pressure) between transducers TR 1 and TR 2 is continuous when running and drives the vacuum pump 704 to a minimal value inside accumulator 702 to maintain a constant pressure difference between the inlet 401 and outlet 404 of the flow channel 216 in the flow cell 206 shown in FIG. 4 .
- Pressure transducers TR 1 and TR 2 may be a differential pressure transducer DPTR to measure the differential pressure between the inlet 401 and the outlet 404 of the flow channel 216 in the flow cell 206 .
- the minimal value is what the fluidics system 604 considers to be a differential pressure (e.g., set-point pressure), at least initially.
- the fluidics system 604 has a protocol for opening and closing valves V 1 -V 5 to eliminate gas bubbles. For example, the fluidics system 604 opens valve V 4 , which pulls gas bubbles out of the sheath filter 734 . At any time, if the sheath float sensor 744 in the plenum tank goes below a predetermined low level, then the plenum pump 728 draws fluid from the sheath tank 726 . The system is then ready to run.
- a tube sensor 714 that indicates the fluidics system 604 is ready to lower the sample straw 518 of the system into the sample vessel 506 .
- the platter loader 738 includes a stepper motor that lowers the sample straw 518 into the sample vessel 506 .
- SITD stepper sample injection tube position
- one or more sensors cause the fluidics system 604 to open valves V 1 and V 3 .
- a regulation system in the fluidics system 604 starts driving differential pressure to meet the set-point pressure.
- the vacuum pump 704 evacuates the accumulator vessel 702 .
- the accumulator vessel 702 serves as the driving vacuum source for the system and the diaphragm maintains this source from a differential pressure reference derived from laser delay measurements made by the acquisition system 608 .
- the accumulator vessel 702 also serves as the pulse dampener and constant head reference for the outlet 404 of the flow cell 206 , thereby isolating the flow cell 206 from head effects associated with the liquid level in the waste tank 508 .
- the fluidics system 604 supplies sheath fluid 208 to the flow cell 206 by means of the plenum tank 504 .
- the liquid level in the plenum tank 504 is maintained to a precise level by periodic refilling by means of the plenum pump 728 that draws sheath from the sheath tank 726 .
- the plenum tank 504 serves as constant head reference for the inlet of the flow cell 206 , thus isolating the flow cell 206 from head effects associated with liquid level in the sheath tank 726 .
- the manifold assembly 701 includes a network of valves V 1 -V 5 , which control fluid flow in the fluidics system 604 .
- valves V 1 and V 3 are open.
- sheath fluid 208 and sample fluid 210 are simultaneously drawn into the flow cell 206 by means of a vacuum in the accumulator 702 .
- transducer TR 1 measures pressure inside the flow cell 206 at the inlet 401
- transducer TR 2 measures pressure at the outlet 404 of the flow cell 206 shown in FIG. 4
- TR 1 pressure measurement via the static line between the flow cell drain port and the closed valve V 2 ensures that the differential pressure measurement does not include any dynamic pressure drop associated with the resistance of the sheath inlet port or sheath inlet lines that would otherwise skew the true differential pressure drop of the total flow between the flow channel inlet 401 and flow channel outlet 404 .
- pressure transducers TR 1 and TR 2 (or differential pressure transducer DPTR) measure differential pressure across ends of the flow channel 216 of the flow cell 206 .
- the pressure drop between the outlet 404 and the inlet 401 , the differential pressure across ends of the flow channel 216 , is proportional to the total volumetric flow rate, which is proportional to the core stream velocity (assuming about constant temperature). See Equation 7 for example.
- Operating temperature is typically between about 15° C. and 20° C., over which viscosity of water can change by as much as 20%.
- Volumetric flow rate (including sheath fluid velocity) is inversely proportional to viscosity.
- the fluidics system 604 draws sheath fluid 208 and sample fluid 210 simultaneously.
- the fluidics system 604 draws sheath fluid 208 from the plenum tank 504 through the stepper flow control valve 730 , through the flush pump 732 , through the sheath filter 734 , through valve V 1 , through the degasser 720 , and to the flow cell 206 .
- the fluidics system 604 draws sample fluid 210 from the sample vessel 506 to the flow cell 206 .
- the fluidics system 604 regulates relative flow rates between the sheath fluid 208 and the sample fluid 210 .
- the fluidics system 604 may regulate the flow rate of the sheath fluid 208 to be, for example, 13 milliliters per minute, while the fluidics system 604 regulates the flow rate of the sample fluid 210 to be, for example, sixteen microliters per minute. Other flow rates are within the scope of the system 600 .
- the stepper flow control valve 730 controls a continuously variable sample flow rate of fluid flow through the flow cell 206 .
- the sheath straw 516 is inserted into the plenum tank 504 .
- the sample straw 518 is inserted into the sample vessel 506 .
- the sheath straw 516 has a relatively large diameter to handle a relatively large volumetric flow.
- the sample straw 518 has a relatively small diameter to handle a relatively small volumetric flow.
- the diameter difference between the sheath straw 516 and the sample straw 518 controls the relative volumetric rates in which the sheath fluid 208 and the sample fluid 210 are being sucked from their respective vessels ( 504 and 506 ).
- the vacuum pump 704 receives differential pressure feedback from the acquisition system 608 between the pressures sensed by transducers TR 1 and TR 2 in the fluidics control system 604 . Based on the differential pressure feedback, the vacuum pump 704 is controlled to maintain constant core stream velocity even as the stepper flow control valve adjusts to change the sample flow rate. In this manner, the total fluid flow rate through the flow cell 206 can remain substantially unchanged. The sheath flow rate barely changes at all with changes in the stepper flow control valve because the sheath flow rate is so much larger than the sample flow rate.
- the sheath flow rate would only change from 15.99-ml/min to 15.97-ml/min.
- the stepper flow control valve enables the system to continuously vary sample flow rate with little to no effect on the sheath flow rate.
- the stepper flow control valve 730 includes a stepper motor 731 that remotely modulates the flow resistance of the sheath straw 516 , which is typically less than that of the sample straw 518 .
- the stepper flow control valve 730 can decrease or increase the flow resistance of the sheath straw 516 while the fluidics system 604 applies about the same vacuum pressure to the fluids. Increasing the flow resistance of the sheath straw 516 causes the fluidics system 604 to increase the amount of sample fluid 210 (relative to the sheath fluid 208 ) drawn from the sample tank 506 .
- decreasing the flow resistance of the sheath straw 516 causes the fluidics system 604 to decrease the amount of sample fluid 210 (relative to the sheath fluid 208 ) drawn from the sample tank 506 .
- control of the sheath straw 516 by the stepper flow control valve 730 enables the fluidics system 604 to have continuously variable flow rates (e.g., variable sample flow rate and variable sheath flow rate) while maintaining constant total flow, hence a constant (e.g., stable) particle velocity.
- Controlling the flow rate of the sheath fluid 208 controls the flow rate of the sample fluid 210 , including sample particles in the sample fluid 210 .
- the system 600 can control sheath volumetric flow rate and can thereby control sample volumetric flow rate and particle velocity.
- the system 600 performs these controls of pressure and velocity in a closed (a.o.t., an open loop). Note that typical commercial systems perform open loop corrections, which requires stopping system pressurization, which is undesirable.
- the stepper flow control valve 730 regulates flow rate that passes through, for example, flush pump P 2 , valve V 1 , degasser 720 , and flow cell 206 .
- Valve V 2 gets the flow of fluids running in order to flush the system. Then, valve V 2 is closed in order to setup sampling. During cleaning operations before a next sample is sampled, the flush pump P 2 pushes sheath fluid through valve V 1 , degasser 720 , and flow cell 206 with valves V 2 and V 3 closed to enable back flushing of the sample straw 518 . Valve V 2 is then opened after the back flushing is completed in order to relieve pressure in the flow cell.
- the stepper flow control valve 730 and its stepper motor 731 enables fine control of fluids, given the fact that viscosity of the sample fluid 210 can be highly variable.
- viscosity of the sample fluid 210 can be highly variable.
- blood as sample fluid 210 can have a viscosity that is double the viscosity of sheath fluid 208 .
- volumetric flow rate is inversely proportional to viscosity.
- Vacuum pump 704 maintains (e.g., regulates) vacuum pressure in the fluidics system 604 . Vacuum pump 704 also pumps waste from the accumulator 702 to the waste pump tank 508 .
- the vacuum of the fluidics system 604 is higher in order to maintain differential pressure across the flow cell 206 . If the user desires to run a lower flow rate for the sample fluid 210 , then the flow resistance of the sheath straw 516 is decreased as appropriate. At this point, the vacuum pump 704 is operating at a relatively high vacuum, which causes the fluidics system 604 to run sheath fluid 208 through the system at much higher velocity, thereby ruining a stable velocity of particles in the sample fluid 210 .
- valve v 5 maintains (e.g., regulates) pressure in the system 600 .
- Restrictors 740 and 742 are always open to the fluidics system 604 to allow partial bleed of fluids into the accumulator 702 . So, vacuum pump 704 is always pumping at least a little, which ensures the accumulator 702 remains clean of too much liquid so the accumulator 702 does not fill up.
- the degasser 720 removes gas from the fluidics system 604 . Generally, any time a vacuum is applied to fluid, gas is generated. Accordingly, degasser 720 removes gas from the fluidics system 604 before the gas reaches the flow cell 206 .
- a degasser pump 706 also serves as a source for sample injection tube (SIT) flush aspiration vacuum.
- the fluidics system 604 achieves SIT flushing with the flush pump 732 . If the system is finished running sample fluid, it opens valve V 1 , but not valve V 2 or valve V 3 . The system then powers flush pump P 2 so that the fluidics system 604 pressurizes the entire path of the sheath fluid 208 .
- the fluidics system 604 pushes sheath fluid 208 back through the path of the sample fluid 210 , thereby rinsing the inside of the SIT path.
- the degasser pump 706 sucks up back flush from the SIT path before it can drip onto surfaces below the SIT.
- This action of the degasser 720 is enabled by valve V 6 opening, which causes fluid to flow from the flow cell 206 , along the path of valve V 6 , through the degasser pump 706 , and into the waste tank 508 .
- Such flushing cleans both the inside and outside diameters of the SIT (e.g., straw within a straw).
- the degasser pump 706 is activated (e.g., turns on) anytime a vacuum switch above the degasser 720 has been triggered due to vacuum going below a predetermined value (e.g., ⁇ 9 pounds per square inch).
- the fluidics system 604 pulls gas through the check valve 718 .
- the amount of gas the degasser 720 pulls from the sheath fluid 208 is relatively low.
- the degasser 720 remains isolated. While the SIT flush is occurring, the check valve prevents vacuum pressure inside the degasser 720 from being lost.
- the degasser 720 degasses the fluid. For example, gas forms in the fluid, like gas forming in soda when a pressurized can of the soda is opened.
- sheath fluid 208 in the plenum tank 504 is at about atmospheric pressure, while pressure in the accumulator 702 is at sub-atmospheric pressure.
- pressure on the sheath fluid 208 is continuously decreasing. Because of the continuously lower pressure, bubbles tend to form in the sheath fluid 208 . This problem is worse if the sheath fluid was previously aerated. The bubbles tend to be about the same size as particles in the sample fluid 210 .
- the degasser 720 removes the bubbles (e.g., gas) from the fluid solution before the bubbles can enter the flow cell 206 .
- FIG. 8 is a diagram of an electrical circuit 800 that models the primary fluidics flow in the fluidics system 604 .
- the electrical circuit 800 includes, without limitation, a flow cell resistor R FC , a variable sheath resistor R SH , a sample resistor R SA , pressure transducers TR 1 and TR 2 , and accumulator voltage V.
- variable sheath resistor R SH and the sample resistor R SA are coupled in parallel to the flow cell resistor R FC .
- the variable sheath resistor R SH and the sample resistor R SA model the ratio of sheath fluid to sample fluid entering the flow cell 206 at the inlet 401 .
- R SH sheath channel resistance
- R SA sample channel resistance
- Equation 3 is analogous to stating, for the vacuum fluidics architecture of the preferred embodiment, the pressure drops across the sheath and sample legs of the primary circuit are equal apart from the hydrostatic head difference between the liquid levels in the sheath plenum and sample vessel.
- Equation 4 is analogous to stating the total flow rate through the flow cell equals the sum of the sheath and sample flow rates.
- ⁇ P h hydrostatic pressure difference between sheath plenum level and sample level
- Equation 5 shows that if the total flow rate is fixed, then the sample flow rate can be easily manipulated by changing the sheath path resistance. In the current invention this is achieved through the use of a stepper motor modulated flow control valve. This allows a continuously variable flow rate of the following range: ⁇ P h /R SA ⁇ dot over (Q) ⁇ SA ⁇ dot over (Q) ⁇ TOT (Equation 6)
- ⁇ P h hydrostatic pressure difference between sheath plenum level and sample level
- R SA sample channel resistance
- Equation 6 states that if the sheath resistance is infinite, then ideally all of the flow will be through sample path. And if the sheath resistance is zero, then ideally any flow through the sample path will be due to the pressure head between plenum and the sample vessel. However, in practice, the sheath path resistance always has a non-zero value and this value impacts the lower bound of the achievable sample flow rate.
- the flow rate range can substantially always span zero for some selection of sheath path resistance R SH and assure sufficiently low flow rates to minimize core stream width. In fact, this can be used to offset the finite value of the sheath path resistance R SH to enable low sample flow rates.
- the sample flow rate will have a positive lower bound that, combined with the non-zero sheath path resistance R SH , might be too high to achieve core stream widths as narrow as the particle diameters. This case should be avoided as resolution performance will be limited by the fluidics system due to a higher CV (coefficient of variation, or coefficient of variance).
- FIGS. 9A-9C show various orientations of a stepper pinch valve 900 , an embodiment of the stepper flow control valve 730 of FIG. 7 .
- FIG. 9A shows a side cut-out view of the stepper pinch valve 900 .
- FIG. 9B shows a front, cut-out view of the stepper pinch valve 900 .
- FIG. 9C shows a perspective view of the stepper pinch valve 900 .
- the stepper pinch valve 900 includes, without limitation, a head 901 , a pinch anvil 902 , a pinch hammer 903 , hammer guides 904 , a nut 905 , a lead screw 906 , a stepper motor 907 , sensors 908 and 909 , a tubing passage 910 , a home switch 911 , a limit switch 912 , and a mount plate 913 .
- the stepper flow control valve 730 may also be referred to as a stepper motor modulated flow control valve because it includes a stepper motor that modulates a valve and the rate of flow. Accordingly, the stepper pinch valve 900 may also be referred to as a stepper motor modulated pinch valve 900 because it includes a stepper motor 907 that modulates a valve and the rate of flow.
- the stepper motor 907 rotationally drives, and is couple to, the lead screw 906 .
- the nut 905 is threaded on, and is couple to, the lead screw 906 .
- the nut 905 is in mechanical communication with the pinch hammer 903 , which is in mechanical communication with the pinch anvil 903 .
- the rotational motion of the lead screw 906 generates translation motion of the nut 905 .
- the translational motion of the nut 905 generates translational motion of the pinch hammer 903 to/from the pinch anvil 902 .
- the translational motion of the pinch hammer 903 changes (e.g., decreases/increases) the spacing (e.g., diameter) of the tubing passing 910 .
- the tubing passing 910 is a concave cavity formed between the pinch hammer 903 and the pinch anvil 902 .
- the sheath straw 516 passes through the tubing passing 910 and may make contact with the pinch hammer 903 and the pinch anvil 902 . Accordingly, the diameter of the sheath straw 516 changes (e.g., decreases or increases) according to the spacing of the tubing passing 910 .
- the hammer guides 904 keep the pinch hammer 903 from spinning with the motor shaft. Accordingly, the pinch hammer 903 receives a vertical movement via a translation of rotation of the lead screw 906 .
- the sensors 908 and 909 are in mechanical communication with the pinch hammer 903 and or the pinch anvil 902 .
- the sensors 908 and 909 detect when the pinch hammer 903 or pinch anvil 902 is at a limit.
- the system 600 determines, via the sensors 908 and 909 , a position of the pinch hammer 903 within a range of motion of the pinch hammer 903 .
- an algorithm in firmware of the system 600 auto-cycles the pinch hammer 903 in translational motion to trigger sensors 908 and 909 .
- the system 600 calibrates the position of the pinch hammer 903 . Once the system calibrates the position of the pinch hammer 903 , the system 600 is configured for setting the values of the pinch hammer 903 (e.g., diameter of tubing passage 910 ) between translation motion limits, in order to achieve particular flow rates.
- the system 600 finds the position of the stepper motor 907 (and thus pinch hammer 903 ) when the flow rate of the sheath fluid 208 is zero.
- a titration is performed on a stepper value to get a specific flow rate. For instance, assume a stepper motor range of 1 to 1,000 steps.
- the system 600 may determine that step # 540 corresponds to a flow rate of 60 millimeters per minute, while step # 800 corresponds to a flow rate of 120 millimeters per minute.
- step # 540 corresponds to a flow rate of 60 millimeters per minute
- step # 800 corresponds to a flow rate of 120 millimeters per minute.
- An alternative to using an open loop calibration is using a feedback device (e.g., a thermal pulse flow meter) that measures volumetric flow rate.
- a feedback device e.g., a thermal pulse flow meter
- the system 600 may receive input that requests a sample fluid flow rate of 60 microliters per minute.
- a feedback circuit that is coupled to the feedback device drives the stepper motor 907 into position until the flow rate reaches about a predetermined rate, such as 60 microliters per minute.
- Such flow rate calibration may be referred to as closed loop feedback with a thermal pulse flow meter.
- a stepper motor modulated flow control valve 730 represents a significant improvement over discrete resistance flow paths or coiled tubing compression mechanisms (e.g., such as found in U.S. Pat. No. 8,528,427 titled DUAL FEEDBACK VACUUM FLUIDICS FOR A FLOW-TYPE PARTICLE ANALYZER filed by Vrane and Norton), while maintaining an obstruction free sample path. Further, this simpler fluidics system 604 lends itself to continuous feedback control of the sample flow rate.
- a non-invasive flow meter e.g., a SENSIRION SLI flow meter
- a non-invasive flow meter in the sample path provides feedback to the stepper position of the modulated flow control valve. This allows the system to provide true sample flow rate control without involving the complexity, expense, or reliability problems associated with syringe drives.
- the stepper pinch valve 900 is one embodiment of a stepper flow control valve 730 that can be used in the system. Other types and embodiments of flow control valves can be used in the system to control the flow of fluids.
- FIGS. 10A-10B show more details of the fluidics system 604 , the emission optics 606 , and the acquisition system 608 shown in FIG. 6 .
- Direct control of the core stream velocity is achieved by utilizing a dual laser delay measurement made by the acquisition system 608 based on particle flow in the fluidics system 604 .
- the time delay measurement ⁇ T between a particle passing dual lasers can be used as a proxy for particle velocity and generate a feedback control signal of average time delay to control flow rate in the flow channel.
- particle velocity can be computed and used to generate average particle velocity as a feedback control signal to control flow rate in the flow channel.
- the vacuum pump may be controlled to control core flow velocity and maintain the average time delay or average particle velocity constant.
- the fluidics system 604 uses dual laser devices (laser 612 , laser 614 ) that emit two laser beams (laser beam 613 , laser beam 615 ) typically having two excitation laser wavelengths.
- Dual serial scatter channels are used to detect scattered light from the two laser beams (laser beam 613 , laser beam 615 ) of known separation at different points in time in the flow channel.
- the system 600 takes advantage of the concept that a particle passing through a laser beam ( 613 or 615 ) always produces scattered light but does not always fluoresce.
- the system 600 detects the scattered light off a particle with dual scatter channels (scatter channel 632 , scatter channel 634 ) in order to calculate the velocity of particles within the sample fluid.
- the laser beams ( 613 , 615 ) are spatially separated by a known predetermined distance L shown in FIG. 10A .
- the laser separation distance L shown in FIG. 10A may be minimized as much as possible up to a limit of cross talk between the dual lasers 612 , 614 generating the laser beams 613 , 615 .
- a particle 1006 first flows (e.g., passes) through the first laser beam 613 and causes the emission optics 606 to generate a pulse 1012 measuring scattered light off the particle by the first laser beam.
- the particle 1006 continues its flow in the flow channel and secondarily flows (e.g., passes) through the second laser beam 615 .
- the emission optics 606 generate a pulse 1014 measuring scattered light off the particle by the second laser beam.
- the scatter channel 632 senses the pulse 1012 with an optical detector (e.g., photo detector) and sends pulse information to the acquisition system 608 .
- the pulse information from the first scatter channel 632 may include, for example, a particle identifier (e.g., particle 1006 ), a laser identifier (e.g., laser device 612 or laser beam 613 ), and a first timestamp (e.g., timestamp # 1 ), among other information.
- the second scatter channel 634 senses the second pulse 1014 with a with an optical detector (e.g., photo detector) and sends pulse information for the second pulse to the acquisition system 608 .
- the pulse information from the scatter channel 634 may include, for example, a particle identifier (e.g., particle 1006 ), a laser identifier (e.g., laser device 614 or laser beam 615 ), and a timestamp (e.g., timestamp # 2 ), among other information.
- a particle identifier e.g., particle 1006
- a laser identifier e.g., laser device 614 or laser beam 615
- a timestamp e.g., timestamp # 2
- FIG. 10C a block diagram of a peak sampling circuit 1060 is shown to determine the time stamps from the two peaks of the pulse signals 1012 , 1014 representing the scattered light sensed by the first scatter channel 632 and the second scatter channel 634 .
- the first scatter channel 632 includes an optical detector 1062 A with outputs coupled to a low noise gain amplifier 1063 A to generate the pulse signal 1012 shown in FIG. 10B .
- the second scatter channel 634 includes an optical detector 1062 B with outputs coupled to the inputs into a low noise gain amplifier 1063 B to generate the pulse signal 1014 shown in FIG. 10B .
- the circuit 1060 further includes a clock or timer 1061 that generates a clock signal CLK and a time stamp signal TS.
- the clock signal CLK is used to synchronize circuits and devices together.
- the time stamp signal TS is used to time stamp the digital samples of the scatter pulses 1012 , 1014 and obtain the time difference between a particle passing the first scatter channel 632 and the second scatter channel 634 .
- FIG. 10D illustrates the pulse signal 1012 , 1014 . It is desirable to periodically sample the pulse signals 1012 , 1014 to generate a plurality of digital signals with respective time stamps.
- a threshold value TH is set upon which to enable digital sampling of a pulse. Amplitude values in the pulse signal below the threshold are considered to be noise disabling or terminating the digital sampling of the pulse.
- digital sampling begins with a first sample being captured at time stamp TS 1 . N samples may be captured at time stamps separated by the sample period. The last sample is captured at a time stamp TSN after which the amplitude of the pulse signals drops off below the threshold value TH thereby indicating a completion of a digital capture of the pulse.
- the threshold value TH is coupled into one input of comparators 1064 A- 1064 B for each scatter channel.
- the analog output A 1 ,A 2 of the gain amplifier 1063 A- 1063 B is coupled into the second input of the comparators 1064 A- 1064 B.
- the comparators 1064 A- 1064 B compare the amplitude of the pulse signals with the threshold values. If the comparators determine the amplitude of the pulse signals are above the threshold value TH, they generate enable signals EN 1 ,EN 2 at their output terminals to start digital sampling. When the comparators sense the amplitude of the pulse signals go below the threshold TH, they shut off the enable signals EN 1 ,EN 2 to stop any further digital sampling of the pulses because the amplitude may be considered in the noise.
- the analog output A 1 ,A 2 of the gain amplifier 1063 A- 1063 B is also coupled into the analog input terminal of analog to digital converters (ADC) 1065 A- 1065 B.
- the clock signal is coupled into the clock terminals of the analog to digital converters (ADC) 1065 A- 1065 B.
- the enable outputs EN 1 ,EN 2 from the comparators 1064 A- 1064 B are coupled into the enable input terminals of the analog to digital converters (ADC) 1065 A- 1065 B.
- the digital output D 1 ,D 2 of the analog to digital converters (ADC) 1065 A- 1065 B is coupled into the first data input of the dual port storage devices 1066 A- 1066 B to store the digital data sample.
- the time stamp TS output from the clock circuit 1061 is coupled into the second data input of the dual port storage devices 1066 A- 1066 B to store the time stamp associated with each digital data sample.
- the clock signal is coupled into the clock terminals of the analog to digital converters (ADC) 1065 A- 1065 B and the clock terminals of the dual port storage devices 1066 A- 1066 B to concurrently store together the digital sample and the time stamp.
- the enable outputs EN 1 ,EN 2 from the comparators 1064 A- 1064 B are further coupled into the enable terminals of the dual port storage devices 1066 A- 1066 B to enable storage of the plurality of digital samples D 1 ,D 2 into the dual port storage devices 1066 A- 1066 B representing the pulses 1012 , 1014 .
- the dual port storage devices 1066 A- 1066 B are coupled to the TS 1 and TS 2 registers/flip flops 1051 - 1052 to transfer the respective output TSpeak 1 , TSpeak 2 .
- the output of the dual port storage devices 1066 A- 1066 B are coupled to the data input of the TS 1 and TS 2 registers/flip flops.
- the dual port storage devices 1066 A- 1066 B store each digital sample associated with each time stamp. It is desirable to search for the peak amplitudes Peak 1 ,Peak 2 in each pulse signal and select the associated time stamp as the peak time stamps TSpeak 1 ,TSpeak 2 . As seen in FIG. 10D , the largest digital sample value represents the peak amplitude Peak 1 ,Peak 2 of the pulse 1012 , 1014 .
- the time stamps associated with the peak amplitude Peak 1 ,Peak 2 are the peak time stamps TSpeak 1 ,TSpeak 2 at the respective peak Peak 1 ,Peak 2 of the pulse 1012 , 1014 .
- the dual port storage devices 1066 A- 1066 B may be sortable tables. In this case they that are sorted so that sample values for the peak amplitude Peak 1 ,Peak 2 can be determined having the largest digital values and their associated time stamps selected as the peak time stamps TSpeak 1 ,TSpeak 2 .
- the dual port storage devices 1066 A- 1066 B may include a logical comparison capability to point out the peak amplitudes Peak 1 ,Peak 2 and the associated peak time stamp TSpeak 1 ,TSpeak 2 for each pulse 1012 , 1014 .
- the peak time stamp TSpeak (e.g., TSpeak 1 and/or TSpeak 2 ) for the peak amplitude in each pulse for a particle is stored in the registers 1051 , 1052 . With the peak time stamp TSpeak for each pulse stored in a register, a subsequent digital subtraction may be made to determine the time difference as further explained below.
- the acquisition system 608 may further include, a data acquisition chip DAC 1002 that includes particle calculation logic 1050 in a field programmable gate array (FPGA), among other devices.
- the particle calculation logic 1050 is coupled to the scatter channels 632 , 634 to receive pulse information and generate a digital time stamp.
- the logic 1050 includes a time keeping device such as the clock or timer 1061 to generate the digital time stamp in response to the sampling of the pulse information by the ADCs 1065 A- 1065 B.
- the particle calculation logic 1050 includes the registers/flip-flops 1051 , 1052 storing the digital values for the first peak time stamp TSpeak 1 and the second peak time stamp TSpeak 2 .
- a digital mathematical logic device (adder or subtractor) 1053 is coupled to the registers 1051 , 1052 to receive the digital time stamps and compute the time difference between the first peak time stamp TSpeak 1 and the second peak time stamp TSpeak 2 .
- a packetizer 1004 is coupled to the particle velocity calculation logic 1050 and the scatter channels 632 , 634 .
- the packetizer 1004 collects and assembles the information together into an event data packet regarding the particle 1006 flowing in the flow channel past the two laser beams 613 , 615 .
- An event data packet is generated for each particle in the flow and sent to a host computer executing acquisition software instructions as a part of the acquisition system.
- the event data packet includes the pulse information for each scatter channel as well as the time difference between peak time stamps.
- the acquisition system 608 For each particle of a plurality of particles in a flow, the acquisition system 608 has at least the following information: the distance L between the laser devices ( 612 , 614 ), the particle identifier, the laser identifiers, the corresponding timestamps, and the time difference between peak time stamps (time delay) for each particle.
- the time delay for each particle can be stored in a storage device and accumulated so that the average time delay can be determined.
- the average time delay may be determined by summing together an accumulation of time delays and dividing by the total number of particles associated with those time delays.
- the average time delay can be used to generate a control signal to maintain a constant flow rate or velocity of particles and a constant average time delay.
- the acquisition system 608 with a digital mathematical logical device may further calculate the particle velocity of each particle according to Equation 8 (e.g., particle velocity equals the distance L divided by the time difference between time stamps) and include it as part of the event data packet regarding a particle.
- particle velocity e.g., particle velocity equals the distance L divided by the time difference between time stamps
- the system e.g., device 1053 or a host computer 610 with processor math logic, memory, and instructions
- the particle velocity for each particle can be stored in a storage device and accumulated so that the average particle velocity can be determined.
- the average particle velocity may be determined by summing together an accumulation of particle velocities and dividing by the total number of particles associated with those particle velocities.
- the density of particles in the sample fluid is relatively low such that particles do not pass by the laser devices ( 612 , 614 ) excessively often.
- the fluidics system 604 may operate with a sample flow rate and a particle density such that particles flow through the laser devices ( 612 , 614 ) at less than 10,000 particles per second (e.g., events per second) and an average particle velocity of about 5 meters per second.
- 10,000 particles per second e.g., events per second
- the separation between particles is typically going to be between about 150 micrometers and 200 micrometers, which is plenty of separation to have a sufficiently high signal-to-noise ratio.
- the fluidics system 604 may generate an overly high amount of particle coincidence between the laser devices ( 612 , 614 ). In such case, the system 600 may erroneously interpret two different particles as being the same particle due to the reduced particle separation required for the higher event rate. Such coincidence may cause an unduly low signal-to-noise ratio and may render the calculations of the acquisition system 608 to be unreliable.
- the system 600 calculates the average particle velocity of multiple particles over a period of time.
- the average particle velocity can be used as a feedback control signal to adjust flow rate as needed maintain a high signal to noise ratio in each of the two scatter channels. So, any coincidence that may occur can be treated as an outlier, as long as separation between particles is kept sufficiently high.
- a typical commercial system may have dual lasers, but the dual lasers are not being used to measure velocity of particles.
- a typical commercial system may have only one side scatter channel to detect scattered light off a particle by a first laser at one position.
- the second laser usually has only fluorescence detectors that only sense fluorescence from a marker coupled to the particle. Particles are not always marked with a fluorescent marker and even if marked, they may not always fluoresce due the wrong wavelength of excitation laser light. With the second laser associated with a fluorescent detector and not a scatter channel, only fluorescence from a marker attached to the particle can be detected.
- a typical commercial system cannot calculate particle velocity by using fluorescence only because particles may not be labeled with fluorescent markers that fluoresce under both lasers exciting at different wavelengths. For example, consider a particle in a sample that is chemically dyed red with a fluorescent marker that fluoresces when excited by a laser of red wavelength but not a laser of blue wavelength. Typically, the dual lasers have different wavelengths one laser to excite and detect particles that are dyed red and another laser to excite and detect particles that are dyed blue, but not a laser that excites both. Accordingly, with only one of two lasers exciting each fluoresced particle in a sample flow, particle velocity cannot be measured with two fluorescent detectors. Two scatter channels can detect a particle when it flows by the associated lasers, regardless of the fluorescent dye marker and regardless of laser excitation wavelength.
- the system 600 takes advantage of the fact that a particle passing through a laser beam ( 613 and 615 ) consistently produces scattered light. Accordingly, the system 600 is configured with the dual scatter detector channels ( 632 , 634 ) to twice detect the scattered light off a particle from being struck by both laser beam 613 and laser beam 615 .
- the core stream velocity is proportional to the volumetric flow rate in the flow channel 216 .
- the core stream velocity is proportional to the total flow rate in the channel.
- the total volumetric flow rate is proportional to the differential pressure across the ends of the flow channel.
- V core stream velocity
- ⁇ P FC differential pressure across flow channel
- Laser delay describes particle flow time between two spatially separated laser beams ( 613 , 615 ), as shown in FIG. 10A .
- laser delay can be determined from the difference between time stamps associated with signal pulses detected by the in line detector channels ( 632 , 634 ) for the same particle 1006 .
- the laser beams ( 613 , 615 ) can render a laser delay that is precise to within about ⁇ 0.1 microseconds.
- ⁇ T flow time of a particle between spatially separated laser beams
- V core stream velocity
- Laser delay is an important parameter of data acquisition in flow cytometers with spatially separated laser beams ( 613 , 615 ). The precise knowledge of its value allows the acquisition system to associate pulses from different laser beams ( 613 , 615 ) with the same particle 1006 .
- pulse 1012 is generated when the particle passes through laser beam 613 . Shortly thereafter, the particle will generate pulse 1014 when the particle passes through laser beam 615 .
- the acquisition system 608 knows the correct laser delay, then the acquisition system 608 can correctly associate pulse 1012 and pulse 1014 with the same particle. Calculation of the laser delay is usually performed as part of daily quality control procedures for the cytometer and assumed to remain constant for the rest of the day.
- the acquisition system 608 includes electronics, such as a DAC (digital-to-analog converter) 1002 integrated in an FPGA (field programmable gate array).
- window extension adds a tolerance zone to the pulse width measured at laser beam 613 and applies this increased window as the expectation interval to collect pulse 1012 .
- the increased window is essentially a fluidics system forgiveness factor that allows the acquisition system 608 to associate pulses over a range of laser delays. Larger window extensions allow for greater velocity variations, but at the expense of a lower signal-to-noise ratio because more background light is integrated into pulse 1014 (second pulse) over the part of the collection interval where there is no particle signal.
- a favorable embodiment of the system 600 employs continuous monitoring of the laser delay by the acquisition system 608 .
- a running average of the laser delay value is fed to the fluidics system 604 and is used to periodically correct the differential pressure set-point value to insure the laser delay remains within very tight tolerances.
- Such feedback e.g., correction
- a basic algorithm for the differential set-point correction is given by the following equation:
- ⁇ P SP the differential set-point pressure for the pressure regulation feedback loop
- K 3 is an empirical constant associated with the resistance of the of the flow cell with a range given by the following equation:
- Equation 10 represents the possible range of flow regimes inside the flow channel.
- the lower limit represents flow resistance due to purely inviscid (Bernoulli) flow.
- the upper limit represents flow resistance due to purely viscous (Poiseuille) flow.
- the laser delay corrected differential pressure set-point is used in a feedback loop where the feedback parameter is the differential pressure measured across the ends of the flow cell 206 .
- the system gain, G includes a PID (proportional-integral-derivative) controller and the physical characteristics of the vacuum pump 704 , the accumulator 702 , and primary flow path resistance network (R FC , R SH , R SA ) and pressure transducers (TR 1 , TR 2 ).
- Typical flow cytometers may use differential feedback.
- typical flow cytometers are hampered by a clumsy sample flow rate scheme that requires switching between differential and static feedback modes between running and stopped states. They also require a temperature input to compensate for viscosity changes.
- the embodiments of the invention have no need for either of those commercially available schemes. Utilizing laser delay provides a direct measurement and control of core stream velocity. Temperature compensation is unnecessary because thermal effects represent a contribution to laser delay shift. Given stable laser spacing, using laser delay as a feedback parameter essentially reduces to using core stream velocity as a feedback parameter to maintain itself.
- a fairly important nuance is that, as a correction to the differential set-point, the laser delay serves as an outer loop of a compound feedback system.
- the differential pressure serves as an inner loop. This allows the acquisition system 808 to calculate an accurate running average based on thousands of laser delay measurements. In the absence of events (e.g., particles) the system maintains pressure differential based on the last updated set-point correction. This prevents the system from going “open loop” and insures robust control.
- the described clumsiness of the sample flow rate management arises from limitations in the vacuum feedback scheme.
- Such a system does not incorporate any pressure feedback mechanism that can relieve vacuum in the accumulator.
- Their vacuum pump can only increase, or maintain, vacuum level in the accumulator.
- This vacuum pump limitation is particularly cumbersome because in order to reduce sample flow rate, while maintaining constant total flow rate, the system must reduce accumulator pressure in response to the lower sheath path resistance.
- Such a system only achieves this reduction by flooding the accumulator (compromising waste head level) with sheath fluid directly from the plenum as a special run case. During this special run case, which takes considerable work flow time, the acquisition system must be disabled.
- the system 600 completely solves this problem of typical systems by incorporating a dedicated vacuum air bleed valve (e.g., valve V 5 in FIG. 7 ) controlled by a pressure relief algorithm that is part of the vacuum feedback control loop.
- a dedicated vacuum air bleed valve e.g., valve V 5 in FIG. 7
- a pressure relief algorithm that is part of the vacuum feedback control loop.
- FIG. 11 is a block diagram of a feedback control system and method 1100 to control vacuum relief in the fluidics system 604 of a flow cytometry system.
- a vacuum pump cannot operate in reverse. Accordingly a vacuum relief valve, such as valve V 5 in FIG. 7 , may be used to supply air more quickly to the accumulator 702 to solve an over vacuum condition.
- the acquisition system 608 carries out the method 1100 to control the valve V 5 coupled between the accumulator 702 and a flow restrictor 740 to atmospheric pressure shown in FIG. 7 .
- the acquisition system 608 may include, for example, a firmware layer 1108 A to execute control processes and analog interface circuitry 1108 B to interface with peripheral hardware 1110 .
- the analysis system 610 may include, for example, peripheral hardware 1110 that it interfaces with to sense and control vacuum in a flow cytometry system.
- the peripheral hardware 1110 includes pressure transducers TR 2 -TR 1 (or the differential pressure transducer DPTR) to sense the differential pressure across ends of the flow channel 216 of the flow cell 206 and control the controllable valve V 5 to release vacuum in the accumulator 702 to the atmosphere thereby increasing pressure therein to alter the differential pressure.
- the valve V 5 operates as a pressure (vacuum) releasing mechanism to correct pressure (e.g., pounds per square inch or PSI) in the accumulator 702 shown in FIG. 7 .
- the system and method 1100 enables the fluidic system in the flow cytometry system to be continuous and far more responsive than typical flow cytometry systems.
- the method 1100 also eliminates the need for so-called dual feedback loops (static and dynamic) used in other flow cytometry systems (such as described in U.S. Pat. No. 8,528,427 titled DUAL FEEDBACK VACUUM FLUIDICS FOR A FLOW-TYPE PARTICLE ANALYZER issued to David Vrane et al. on Sep. 10, 2013).
- the system parameters for the feedback control system and method 1100 include, without limitation, the input system parameter of an offset 1101 , a gain 1102 , a pressure set-point 1104 , a pressure set-point tolerance 1105 , a vacuum pump state 1106 , and a valve 5 state 1107 and an output system parameter of a pressure readout 1103 .
- Valve 5 is opened to more rapidly release vacuum in the accumulator 702 of the fluidic system than is being bled out to the atmosphere by the flow restrictor 742 .
- valve V 5 is periodically opened for a short period of time. There are out of ordinary cases where valve V 5 is periodically opened.
- valve 5 state 1107 is set to true to bypass much of the firmware logic through the OR gate 1142 , and open valve V 5 for a period of time until the valve 5 state 1107 is set to false.
- the vacuum pump state 1106 may be set false indicating an off condition.
- the vacuum pump state is one of two inputs to the AND gate 1140 . In the case the vacuum pump state is set to false, the processes in generating the bit value ⁇ are ignored and the output of the AND gate 1140 is false. In this case, but for the valve state V 5 1107 , valve V 5 is not controlled to be open and dump vacuum in the accumulator 702 .
- the firmware layer 1108 A includes a number of actions or processes and logic that interface with the system parameters.
- the system receives the pressure readout 1101 , the gain 1102 , and a digital feedback error signal e from the analog circuitry 1108 B.
- the system calculates the pressure readout 1103 using the gain factor K 2 1102 and the offset OS 1101 based on the error signal e.
- the system reads the pressure readout 1103 and/or a delay parameter 1133 before performing a comparison at action 1122 .
- the system determines if the pressure readout 1103 minus the pressure set-point 1104 is greater than the pressure set-point tolerance 1105 . If not (no), the system goes to action 1124 , where the system sets a counter N to zero (0) and jumps to action 1132 . However, if so (yes) the system goes to action 1126 , then the system increments the present counter value N and goes to action 1128 .
- the system determines if the counter value N is greater than or equal to a predetermined number (e.g., ten). If yes at action 1128 , then the system sets a bit value ⁇ equal to true (logical 1). However, if no at action 1128 or action 1122 , then at action 1132 , the system sets the bit value ⁇ equal to false (logical 0). In either case, the bit value ⁇ is stored with its output coupled into an input of the two input logic gate 1140 . After setting the bit at either of actions 1130 , 1132 , the process continues to action 1133 .
- a predetermined number e.g., ten
- a predetermined wait time (e.g., 0.1 seconds) elapses before the process loops back to action 1121 to repeat one or more of the actions 1121 , 1122 , 1124 , 11126 , 1128 , 1130 , 1132 .
- the action 1128 generally causes a 1 second delay before the bit value ⁇ can be set to true and the valve V 5 actuated to release vacuum in the accumulator during normal control and operation of the vacuum pump 704 .
- Logic gates 1140 , 1142 execute a logical function before the valve V 5 is opened by a valve driver circuit 1138 .
- the system performs a logical AND operation 1140 on the bit value ⁇ with the vacuum pump state 1106 . If the bit value ⁇ and the vacuum pump state 1106 are both true, the resultant output of the logical AND operation 1140 is true. Otherwise, if either the bit value ⁇ or the vacuum pump state 1106 are false, the resultant output of the logical AND operation 1140 is false.
- the system performs a logical OR operation 1142 on the result of the logical AND operation 1140 with the valve V 5 state 1107 .
- the valve driver circuit 1138 is coupled to the output of the OR gate to receive the result of the logical OR operation 1142 and control the valve V 5 .
- a pressure transducer conditioning and PI (proportional-integral) feedback circuit generates an analog feedback error signal e in response to the differential pressure sensed by the pressure transducers TR 2 -TR 1 (or the differential pressure transducer DPTR) across the flow channel of the flow cell.
- an ADC analog-to-digital converter
- the digital feedback signal e is input to action 1120 to complete a feedback loop and have the cycle of actions continue.
- Other actions, processes, and/or details are discussed with reference to the figures and may be a part of the feedback control system and method 1100 , depending on the implementation.
- FIG. 12 a block diagram is shown of an example method and feedback control system 1200 to control the vacuum pump 704 in the fluidics system 604 illustrated in FIG. 7 .
- the acquisition system 608 includes a firmware layer 1208 A and analog circuitry 1208 B to carry out and provide the method and feedback control system 1200 to control the vacuum pump 704 .
- the analysis system 610 interfaces with peripheral hardware 1210 to sense and control the vacuum pump motor to generate vacuum in a flow cytometry system.
- the peripheral hardware 1210 includes at least one pressure transducer (e.g., pressure transducer TR 2 shown in FIG. 7 ) and the vacuum pump motor M 704 .
- the system generally drives the vacuum pump 704 to a pressure set-point and controls the core velocity flow in the flow cell 206 when there are changes.
- a pressure correction factor may be generated in response to an average measured time delay of particle flow between lasers (e.g., laser delay 1202 ) that is sensed by a pair of scattering channels. Particle velocity is inversely proportional to the time delay between lasers. If the time delay of a particle between lasers along the flow channel increases indicating a slower fluid and particle velocity, vacuum can be increased to increase core velocity flow and lower the particle time delay between lasers.
- a pressure set-point 1204 is corrected in response to measured time delay between lasers before driving the vacuum pump 704 .
- the input system parameters include, without limitation, an offset 1201 , a gain 1202 , a pressure set-point 1204 , a reference set-point 1205 , a correction constant 1206 , and a measured laser delay 1207 .
- the output system parameters include a pressure readout 1203 .
- the firmware layer 1208 A includes a number of actions or processes and math logic that interface with the system parameters and the analog circuit 1208 B.
- the analog circuitry 1208 B includes a number of actions or processes and devices to interface with the firmware layer 1208 A
- the analog circuitry 1208 B includes a pressure transducer conditioning and PI (proportional-integral) feedback circuit that receives the differential pressure across transducers TR 2 -TR 1 (or the differential pressure transducer DPTR).
- the pressure transducer conditioning and PI (proportional-integral) feedback circuit generates an analog feedback signal ⁇ e based on the voltages received from the differential pressure sensed by the transducers TR 2 -TR 1 .
- an analog to digital converter receives the analog feedback signal ⁇ e and converts it into a digital feedback signal ⁇ e for use by the digital logic and processes of the firmware layer 1208 A.
- a pressure calculating device receives the offset 1201 , the gain 1202 , and the digital feedback signal ⁇ e from the analog circuitry 1208 B.
- the pressure calculating device calculates the pressure readout 1203 based on the offset 1201 , the gain 1202 , and the digital feedback signal ⁇ e.
- a pressure correction calculator receives the reference laser delay 1205 , the correction constant 1206 , and the measured laser delay 1207 .
- the pressure correction calculator calculates a differential pressure ⁇ P, a correction factor that is based on the reference laser delay 1205 , the correction constant 1206 , and the measured laser delay 1207 .
- a summer or adder adds the pressure set point P 0 to the differential pressure ⁇ P, forming a desired pressure value P.
- the output from the summer or adder, a digital value, is coupled into an analog-to-digital converter (ADC) 1226 .
- ADC analog-to-digital converter
- the ADC receives the digital value for the desired pressure value P from the summer or adder and converts into an analog value for the desired pressure P.
- the system calculates a designated pressure (P ⁇ e) by adding or summing together the desired pressure P from the DAC and the negative feedback signal ⁇ e from the pressure transducer conditioning and PI (proportional-integral) feedback circuit 1228 .
- the designated pressure (P ⁇ e) is coupled to a pump driver circuit.
- the pump driver circuit receives the designated pressure (P ⁇ e) from the summer or adder 1227 .
- the pump driver circuit is coupled to the vacuum pump motor 704 . If the designated pressure starts to increase (less vacuum), the pump driver circuit may drive the vacuum pump motor 704 with a higher voltage to increase vacuum in the accumulator 702 . If the designated pressure starts to decrease (more vacuum), the pump driver circuit may drive the vacuum pump motor 704 with a lower voltage to reduce vacuum in the accumulator 702 .
- firmware layer 1208 A and analog circuitry 1208 B continually loop in a cycle of actions. Other actions, processes, and/or details are discussed with reference to the figures and may be a part of the method and system 1200 , depending on the implementation.
- a system, method, and apparatus for flow cytometry fluidics in a flow cytometer are described.
- a system is provided that includes dual laser devices and dual scatter channels to measure velocity of particles in a core stream of sample fluid.
- a first scatter channel detects a first light scatter generated by a particle passing through a first laser beam, wherein the particle flows in a sample fluid.
- a second scatter channel detects a second light scatter generated by the particle passing through a second laser beam, wherein the first laser beam and the second laser beam are separated by a distance (L).
- the system also includes a stepper motor modulated flow control valve to control the proportion of sheath flow rate and sample flow rate in a flow channel in a flow cell.
- the total flow rate of the sample fluid and the sheath fluid around the sample fluid is controlled, and thus held constant, by a feedback control system controlling a vacuum pump based on differential pressure across ends of a flow channel in the flow cell.
- the stepper motor modulated flow control valve is a stepper motor modulated pinch valve.
- the elements of the embodiments of the invention are essentially the program, code segments, or instructions to perform the necessary tasks.
- the program, code segments, or instructions can be stored in a processor readable medium or storage device that can be read and executed by a processor.
- the processor readable medium may include any medium that can store information. Examples of the processor readable medium include, without limitation, an electronic circuit, a semiconductor memory device, a read only memory (ROM), a flash memory, an erasable programmable read only memory (EPROM), a floppy diskette, a CD-ROM, an optical disk, and a magnetic disk.
- the program or code segments may be downloaded via computer networks such as the Internet, Intranet, etc. and stored in the processor readable medium or storage device.
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Abstract
Description
Ū={dot over (Q)}/A (Equation 2)
R SH *{dot over (Q)} SH =R SA *{dot over (Q)} SA +ΔP h (Equation 3)
{dot over (Q)} TOT ={dot over (Q)} SH +{dot over (Q)} SA (Equation 4)
−ΔP h /R SA <{dot over (Q)} SA <{dot over (Q)} TOT (Equation 6)
V∝{dot over (Q)} TOT ∝ΔP FC (Equation 7)
ΔT=L/V (Equation 8)
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US16/403,642 US20190285536A1 (en) | 2016-11-19 | 2019-05-06 | Flow cytometery system with fluidics control system |
US18/221,349 US20240027321A1 (en) | 2016-11-19 | 2023-07-12 | Flow cytometery system with fluidics control system |
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US20240027321A1 (en) | 2024-01-25 |
US20180156710A1 (en) | 2018-06-07 |
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