US10862988B2 - On-demand real-time sensor data distribution system - Google Patents
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- US10862988B2 US10862988B2 US15/846,088 US201715846088A US10862988B2 US 10862988 B2 US10862988 B2 US 10862988B2 US 201715846088 A US201715846088 A US 201715846088A US 10862988 B2 US10862988 B2 US 10862988B2
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- H04L67/26—
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10366—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/50—Network services
- H04L67/55—Push-based network services
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/22—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks comprising specially adapted graphical user interfaces [GUI]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
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Definitions
- a sensor network may include distributed autonomous sensors. Uses of sensor networks include but are not limited to monitoring and control of a process, a machine, etc.
- a sensor in a sensor network is typically equipped with a communications interface, a controller, and an energy source (such as a battery).
- a sensor typically measures a physical quantity and converts it into a signal that a user or an instrument can read. For example, a sensor can measure ambient conditions (e.g., a temperature, a light intensity, etc.) in an environment.
- a sensor can also detect wireless stimulus signals (e.g., from an RFID tag) generated by other objects.
- Each sensor may automatically and continuously generate streams of data representing the measurement and/or detection results, and transmit the streams of data to a server (or other instrument) over the network. A user can then obtain the data from the server to, for example, perform additional analyses.
- the sensors may transmit a large volume of sensor data to the server.
- the server may then transmit the sensor data to a user over a network.
- the large volume of sensor data can pose problems for the network and for the user. For example, transmission of large volume of sensor data can overwhelm the network, causing the network to delay or even forfeit the transmission of the sensor data to the user. Further, the user may also be overwhelmed by the sheer volume of the sensor data and cannot use the data effectively. Moreover, due to the delay in the network transmission of the sensor data, the user may receive stale (or otherwise not up-to-date) sensor data, which may further diminish the utility and value of the sensor data to the user.
- embodiments of the present disclosure can provide a scheme for deploying and organizing a sensor network in a hierarchy to allow selection of sensor(s) from which sensor data is to be received and processed.
- the hierarchy can be determined based on a target application of the sensor network.
- Embodiments can also provide a graphical user interface to display the sensor network hierarchy (either part of the network or the entirety of the network) as in the form of a tree structure, and can allow a user to select, from the sensors represented in the tree, one or more sensors from which to receive sensor data.
- Embodiments can also provide a sensor data dispatcher to transmit real-time sensor data from the selected sensors for displaying in the graphical user interface.
- embodiments of the present disclosure can provide an intuitive and efficient way for a user to select which sensor(s) to provide the sensor data.
- the sensor network in a case where the sensor network is to monitor an object processed by a set of industrial processes (each of which may include a set of sub-processes), the sensor network may be deployed across a set of locations where the industrial processes and sub-processes occur; and the sensor network may be organized to reflect the hierarchical relationships between the industrial processes and sub-processes.
- a user can navigate the tree representing the sensor network hierarchy using the graphical user interface to pin point (identify) a process and/or a sub-process of interest, and select the sensor(s) to provide sensor data related to the process and/or sub-process of interest.
- the user can select to receive the sensor needed and not to receive other sensor data, which not only improves user experience but also reduces the likelihood of wasting precious network and computing resources for sensor data that the user does not need.
- the sensor data generated by a particular sensor can be associated with a hierarchical label that reflects a relationship between the sensor and the sensor network hierarchy.
- the label may enable the sensor data dispatcher to transmit or drop the sensor data to the user based on a selection of the user at the graphical user interface.
- the graphical user interface can generate a hierarchical label that reflects the sensor selected by the user from the sensor network hierarchy, and transmit the label to the sensor data dispatcher.
- the sensor data dispatcher can maintain a list of labels selected by the user (and by other users), and forward (or drop) sensor data received from the sensors if the associated label can be found in the list of labels.
- the sensor data dispatcher may interface with (or be part of) a real-time messaging system to transmit the sensor data in real-time messages to the user, to reduce the delay in transmitting the sensor data to the user.
- the sensor data dispatcher and the real-time messaging system can also form an asynchronous system, in which the sensor data dispatcher can push the sensor data to a group of users who selected to receive the sensor data without the group of users making requests for the messages. All these can improve the efficiency of transmitting the sensor data over the network and can improve user experience.
- FIG. 1 illustrates an operation 100 for which embodiments of the present disclosure can be used.
- FIG. 2A and FIG. 2B illustrate part of a hierarchical organization tree of the operation of FIG. 1 and part of a corresponding hierarchical sensor network.
- FIG. 3 illustrates an example sensor data distribution system according to embodiments of the present disclosure.
- FIG. 4 shows an example host computer according to embodiments of the present invention.
- FIG. 5 shows examples of structured sensor data based on an example data schema according to embodiments of the present invention.
- FIG. 6 shows an example service platform according to embodiments of the present disclosure.
- FIG. 7 shows examples of interfaces for selecting the sensors and displaying the sensor data of the selected sensors according to embodiments of the present disclosure.
- FIG. 8 is a flowchart of a method for operating a sensor network according to embodiments of the present invention.
- FIG. 9 is a block diagram of an example computer system.
- Embodiments of the present disclosure provide on-demand visibility of real-time sensor data from a sensor network.
- the sensor network can be organized in a hierarchical form.
- a graphical user interface can be provided to present the sensor network hierarchy as a tree and to allow a user to select one or more sensors from the tree to receive sensor data.
- a sensor data dispatch can be provided to receive the sensor data from the sensor network, and transmit only the sensor data from the selected one or more sensors to the user.
- the transmission can be via a real-time messaging system and using multicast to a group of users.
- a sensor network can be deployed for different applications, such as process monitoring and control, the monitoring and control of a machine, etc.
- the subject being monitored by the sensor network may include a hierarchy.
- a machine being automated can include a set of components, and each component may also include a set of sub-components. Each sub-component may also be monitored by a sensor.
- a sensor network deployed to monitor the sub-processes and sub-components of a subject can be organized to reflect the hierarchical structure of the subject. The organization can be reflected in the labels associated with each sensor in the sensor network.
- FIG. 1 illustrates a manufacturing operation 100 for which embodiments of the present disclosure can be used.
- Manufacturing operation 100 may include a set of processes including an intake process 102 for receiving components, a manufacturing process 104 for manufacturing the products from the received components, and a shipping process 106 for shipping the finished products.
- intake process 102 may occur at a location associated with an intake department 108 of the factory
- manufacturing process 104 may occur at a location associated with a manufacturing department 110 of the factory
- shipping process 106 may occur at a location associated with a shipping department 112 of the factory.
- FIG. 1 illustrates that one process occurs at each of these locations, it is understood that multiple processes may also occur at each of these locations.
- embodiments of the present disclosure can be used for other processes, such as supply chain management processes, logistics management processes, etc.
- each of intake process 102 , manufacturing process 104 , and shipping process 106 may also include a set of sub-processes.
- intake process 102 may include a sub-process 102 a for receiving packages of components, a sub-process 102 b for removing the components from the packages, and a sub-process 102 c for checking defects in the received components.
- manufacturing process 104 may include a sub-process 104 a for a first manufacturing step (e.g., step “A”), a sub-process 104 b for a second manufacturing step (e.g., step “B”), etc., followed by a sub-process 104 n for performing quality check on the finished products.
- shipping process 106 may include a sub-process 106 a for putting the finished products into packages, and a sub-process 106 b for shipping the packages of the finished products.
- a group of sensors can be deployed at the factory to monitor the processes and sub-processes of manufacturing operation 100 , to generate data that can be used to improve manufacturing operation 100 .
- sensors can be deployed at intake department 108 to track a speed of movement of the components.
- each component may carry an RFID tag to emit wireless signals carrying certain information (e.g., an identification code such as a stock keeping unit (SKU) number, an Electronic Product Code (EPC), etc.).
- SKU stock keeping unit
- EPC Electronic Product Code
- a set of wireless sensors can be deployed at intake department 108 to detect the wireless signals, and generate sensor data indicating the detection of the wireless signals.
- the sensor data and the associated timestamps can be transmitted to a server for processing.
- the sensors may also be audio sensors configured to collect audio signals generated by the movement of the components.
- the audio signals data can also be transmitted to a server, which can analyze the audio signals to detect the movement of the components.
- the server can post-process the sensor data and the timestamps to generate information about, for example, a rate of components passing through a particular location within intake department 108 between particular sub-processes (e.g., between sub-process 102 a in which the packages of components are received and sub-process 102 b in which the components are removed from the packages).
- the server can also generate information about, for example, a distribution of the rates among different components (e.g., based on different SKUs or other identification information), etc. Based on the rate of movement information, one or more bottlenecks within intake process 102 can be identified, and appropriate actions can be taken to remove or at least improve the bottlenecks.
- the sensor data generated by the deployed sensors can be useful in identifying and/or monitoring the bottlenecks within manufacturing operation 100
- some of the data may be unrelated to the bottlenecks, or are not needed by the user, and those data need not be provided to the server and/or the user.
- the sensor data provided by the sensors deployed at manufacturing department 110 and at shipping department 112 may provide no useful information about the bottlenecks in intake process 102 , and need not be post-processed to generate the rate of movement information.
- a user investigating the efficiency of intake process 102 may also not need the sensor data provided by the sensors deployed at manufacturing department 110 and at shipping department 112 . Therefore, the sensor data from department 110 and at shipping department 112 also need not be sent to the user (e.g., to a mobile device and/or a personal computer operated by the user).
- the sensor network, and the labelling of the sensor data generated by the sensor network can be organized in a hierarchical form.
- the hierarchical form can be based on a hierarchy of processes and/or components of a subject for which sensor data is collected, and each sensor can be assigned a hierarchical label to reflect the hierarchy.
- the user can manage the forwarding of sensor data by a sensor data dispatcher based on the hierarchical labels.
- FIG. 2A illustrates part of hierarchical organization tree 200 of manufacturing operation 100 .
- tree 200 has a top node 202 and a number of child nodes 204 a - 204 k .
- Top node 202 may be associated with an operation (e.g., manufacturing operation 100 ), or an entity (e.g., entity X) responsible for the manufacturing operation.
- the child nodes may be associated with the locations within the factory (e.g., child node 204 a being associated with intake department 108 ), the processes (e.g., child node 204 d being associated with intake process 102 ), and the sub-processes (e.g., child node 204 g being associated with sub-process 102 a ) that are performed in each of the locations.
- a group of sensors deployed to obtain sensor data for the sub-processes of manufacturing operation 100 can be organized based on tree 200 to form a hierarchical sensor network. The organization can be based on, for example, assigning a hierarchical label (or identifier) to each sensor, which connotes the hierarchical organization information.
- FIG. 2B illustrates an example of a hierarchical labelling scheme.
- top node 202 (which represents entity X or manufacturing operation 100 ) can be associated with a label X.
- Child node 204 a (which represents intake department 108 ) may be associated with a label A.
- Child node 204 d (which represents intake process 102 ) may be associated with a label B.
- Child nodes 204 g , 204 h , and 204 i (which represent sub-processes 102 a , 102 b , and 102 c ) may be associated with, respectively, labels C 1 , C 2 , and C 3 .
- Sensors deployed to obtain sensor data for the sub-processes performed by an entity at a particular location can be assigned a hierarchical label generated based on the labels of the nodes in tree 200 .
- the labels can be arranged following an order to connote a parent-child relationship.
- two adjacent labels in the hierarchical label may represent a parent node and its immediate child node in tree 200 , with the label on the left being associated with the parent node and the label on the right being associated with the child node.
- three sensors 210 , 212 , and 214 are deployed at intake department 108 .
- Sensor 210 may be configured to obtain sensor data for sub-process 102 a (labelled C 1 ) and may be associated with a hierarchical label “X.A.B.C 1 ,” where label X is associated with the top node (entity X or manufacturing operation 100 ), label A (intake department 108 ) being associated with the child node of X, label B (intake process 102 ) being associated with the child node of A, and C 1 (sub-process 102 a ) being associated with the child node of B.
- label X is associated with the top node (entity X or manufacturing operation 100 )
- label A intake department 108
- label B intake process 102
- C 1 sub-process 102 a
- sensor 212 which is configured to obtain sensor data for sub-process 102 b (labelled C 2 ), may be associated with a hierarchical label “X.A.B.C 2 .”
- sensor 213 which is configured to obtain sensor data for sub-process 102 c (labelled C 3 ), may be associated with a hierarchical label “X.A.B.C 3 ” as well.
- Hierarchical organization tree 200 provides a user a structured way to select a set of sensor data to be received by the server (and/or by the user), which enables the selection to be made in an efficient and intuitive way.
- a user can identify a particular entity (e.g., entity X) from which he or she desires to receive sensor data.
- the user can traverse hierarchical organization tree 200 starting from the top node representing entity X, identify a location within the entity (e.g., intake department 108 ), identify a process being performed at that location (e.g., intake process 102 ), and then select a sub-process of that process (e.g., sub-process 102 a ), for which the user desires to monitor.
- the user can then receive sensor data only from sensor 210 , which is deployed for monitoring of sub-process 102 a as discussed above.
- the sensors deployed at different locations and for different processes and sub-processes can transmit sensor data to a distribution system, which can distribute the sensor data to consumers of the sensor data.
- the consumers of the sensor data can include, for example, users, analytics software, etc.
- the distribution system may receive a request from a consumer for sensor data generated by a particular sensor (or group of sensors), and the distributed system can forward only the requested sensor data to the consumer.
- the distributed system may also perform additional post-processing and formatting of the sensor data to, for example, facilitate the display of the sensor data to the user.
- FIG. 3 illustrates an example sensor data distribution system 300 to distribute sensor data received from a set of sensors to a set of users.
- sensor data distribution 300 includes a set of sensors (e.g., sensors 210 , 212 , and 214 of FIG. 2B ), one or more host computers 302 , and one or more servers including server 304 .
- Host computers 302 may receive raw sensor data from sensors 210 , 212 , and 214 , package the raw sensor data into structured sensor data according to pre-determined data schemas, and transmit the structured sensor data for each sensor to server 304 .
- Server 304 may include a service platform 306 to receive the structured sensor data from the host computer 302 , and to provide the structured sensor data to a client device (e.g., a mobile phone, a terminal, etc.) operated by each of users 308 a , 308 b , and 308 c .
- Server 304 may establish a communication channel (e.g., TCP/IP channel) with the client devices, and transmit the structured sensor data to the client devices based on, e.g., the HTTP protocol.
- the structured sensor data can be provided based on a selection by the users.
- service platform 306 includes a sensor data dispatcher module 310 , and a set of visibility presenter modules 312 a , 312 b , and 312 c . Each of these modules can be software.
- Sensor data dispatcher module 310 receives structured sensor data from host computers 302 , and forward the structured sensor data to a database 311 .
- Visibility presenter modules 312 a , 312 b , and 312 c can obtain the structured data from database 311 based on the selections of users 308 a , 308 b , and 308 c respectively.
- Each of visibility presenter modules 312 a , 312 b , and 312 c can provide the structured sensor data for displaying to the users.
- Each of visibility presenter modules 312 a , 312 b , and 312 c may receive a selection from a respective user about which sensor(s) the user wishes to receive data from, and generate a sensor list (e.g., sensor lists 314 a , 314 b , or 314 c ) including the selected sensor information.
- a sensor list e.g., sensor lists 314 a , 314 b , or 314 c
- the selected sensor information may include, for example, a hierarchical label of the selected sensor as discussed above.
- Each of visibility presenter modules 312 a , 312 b , and 312 c may forward the respective sensors lists 314 a , 314 b , and 314 c (represented by dotted arrows) to sensor data dispatcher module 310 , which maintains a user-sensors mapping 316 based on the sensor lists.
- Sensor data dispatcher module 310 can forward the structured sensor data to visibility presenter modules 312 a , 312 b , and 312 c based on user-sensors mapping 316 .
- Host computer 302 provides an interface between sensor devices (e.g., sensor devices 210 , 212 , and 214 ) and servers 304 .
- Host computer 302 may include any hardware system capable of performing computations (e.g., general purpose central processing units (CPU), microcontrollers, field-programmable gate array (FPGA), etc.).
- host computer 302 can be a standalone system (e.g., a personal computer, a laptop, etc.) that can communicate with the sensor devices over a network (e.g., Wi-Fi, Bluetooth, Ethernet, etc.).
- host computer 302 can be part of a platform that includes a sensor device, such as Raspberry Pi.
- Host computer 302 may operate a set of software applications to perform the interface functions between sensor devices and servers 304 .
- FIG. 4 illustrates some of the software components of host computer 302 , which includes a structured sensor data generation module 402 and a service platform interface 404 .
- Structured sensor data generation module 402 can obtain raw sensor data received from sensors (e.g., EPC, SKU, indications of detection of an object, etc.), and transform the raw sensor data into structured sensor data based on a pre-determined data schema.
- the transformation may include adding information including, for example, the hierarchical labels of the sensor that generates the raw sensor data, timestamp information of the raw sensor data, or other related information.
- the added information can be used by sensor data dispatcher module 310 to determine whether to forward the structured sensor data to a particular user.
- the additional information can also be used by visibility presenter modules 312 a - 312 c to perform additional processing and formatting for displaying to the user.
- FIG. 5 illustrates an example of structured sensor data 500 generated by host computer 302 .
- structured sensor data 500 includes multiple fields including, for example, fields 502 , 504 , and 506 .
- fields 502 can identify an entity, a location, a process, and a sub-process associated with the sensor that generates the information included in structured sensor data 500 .
- fields 504 include item information generated based on raw sensor data.
- the sensor may be configured to transmit signals representing EPC and SKU codes of an object, which the sensor received from an RFID tag of the object.
- Host computers 302 can receive the signals, determine that the signals represent EPC and SKU codes (e.g., by looking for specific patterns), and insert the determined EPC and SKU codes into fields 504 .
- Host computers 302 may also access external information (e.g., from an external database) and determine the manufacturer of that object, and include the manufacture information in fields 504 .
- fields 506 include timestamp information associated with the raw sensor data. As to be discussed below, the information included in fields 504 and 506 can be used by visibility presenter modules 312 a - 312 c to perform post-processing and filtering operations.
- host computer 302 also includes service platform interface 404 to transmit the structured sensor data (e.g., structured sensor data 400 ) to service platform 306 .
- service platform interface 404 (of host computer 302 ) may establish a communication channel (e.g., a Transmission Control Protocol/Internet Protocol (TCP/IP) channel) with server 304 , and transmit data packets including the structured sensor data using the Hypertext Transfer Protocol (HTTP) protocol to server 304 .
- a communication channel e.g., a Transmission Control Protocol/Internet Protocol (TCP/IP) channel
- HTTP Hypertext Transfer Protocol
- server 304 may host a web service (e.g., a RESTful web service) which can be part of sensor data dispatcher module 310 , and service platform interface 404 may include the structured sensor data as a data object (e.g., a JavaScript Object Notation (JSON) object) in an HTTP POST command, and transmit the HTTP POST command to server 304 .
- a web service e.g., a RESTful web service
- service platform interface 404 may include the structured sensor data as a data object (e.g., a JavaScript Object Notation (JSON) object) in an HTTP POST command, and transmit the HTTP POST command to server 304 .
- JSON JavaScript Object Notation
- service platform interface 404 may also interface with a real-time message processor, such as a message-oriented middleware (MOM).
- MOM can be software and/or hardware infrastructures supporting sending and receiving messages between a plurality of computing systems.
- Service platform interface 404 may transmit the structured sensor data as messages to the MOM, which then forwards the messages to service platform 306 .
- Examples of MOM may include, for example, ActiveMQTM, MQTTTM, RabbitMQTM, Socket.IOTM, etc.
- An MOM can facilitate the transmission of the structured sensor data in several ways.
- the MOM may support asynchronous messaging, where the MOM can process a request from service platform interface 404 to transmit a message as soon as the message is received and without sending a response to service platform interface 404 .
- the MOM may also include message queues to buffer the received messages in case the MOM is not able to send out the messages immediately.
- Asynchronous messaging can improve the efficiency of service platform interface 404 by not having service platform interface 404 to wait for (or to keep track of) an acknowledgment response from the MOM before sending the next set of sensor data, which allows host computer 302 to send sensor data to service platform 306 whenever host computer 302 receives new raw sensor data and generates new structured sensor data. This can improve the timeliness of the transmission of the sensor data and allows the users to receive the sensor data in substantially real time.
- the MOM can also support automatic pushing of messages to the user without the user requesting for the messages, which can further reduce the delay in transmitting the messages to the user.
- the MOM may provide a message topic subscription service, which enables service platform 306 to subscribe to messages associated with a particular topic selected by a user (e.g., one of users 308 a , 308 b , or 308 c ).
- the topic can be related to certain attributes of the messages, such as the sensor that generates the messages.
- the topic can be a particular hierarchical label of a sensor.
- the MOM can receive a message including structured sensor data originated from host computer 302 , and determines whether the message matches a topic (e.g., based on whether fields 502 of structured sensor data matches the hierarchical label included in the topic) selected by the user. If the message matches the topic selected by the user, the MOM can transmit the message addressed to a visibility presenter module associated with the user (e.g., visibility presenter module 312 a of user 308 a ). This enables server 304 (and the user) to receive the most-to-date sensor data.
- the MOM can be expanded to provide a multicast system, which enables a message to be addressed and pushed to multiple users, which can further facilitate the transmission of the sensor data to the users.
- Service platform 306 may receive structured sensor data from host computer 302 (e.g., via an MOM), and can provide the structured sensor data to the users based on the selection by the users.
- host computer 302 e.g., via an MOM
- FIG. 6 illustrates additional details of some of the internal components of service platform 306 .
- service platform 306 further includes a database 604 , and a presentation configuration module 606 .
- server 304 may also include an in-bound real-time message processor 612 and an out-bound real-time message processor 614 , both of which can be part of, or external to, service platform 306 . Both in-bound real-time message processor 612 and out-bound real-time message processor 614 can be MOM as discussed above.
- Sensor data dispatcher module 310 may receive structured sensor data from host computer 302 and provide the structured sensor data to the user. Sensor data dispatcher module 310 can be configured to only forward sensor data from a set of sensors selected by the users. For example, as discussed above, sensor data dispatcher module 310 may receive a sensor list (e.g., sensor list 314 a ) associated with a user (e.g., user 308 a ) from visibility presenter module 312 . The sensor list may identify a set of sensors from which the user would like to receive the structured sensor data, and may include a set of hierarchical labels associated with the sensors. Sensor data dispatcher module 310 may determine user-sensors mapping 316 by mapping a user to a set of hierarchical labels (of the sensors) included in the sensor list of the user.
- sensor list e.g., sensor list 314 a
- the sensor list may identify a set of sensors from which the user would like to receive the structured sensor data, and may include a set of hierarchical labels associated with the sensors.
- sensor data dispatcher module 310 can use user-sensors mapping 316 to control the forwarding of the structured sensor data to the users.
- sensor data dispatcher module 310 may deploy a RESTful web service and may receive structured sensor data as part of an HTTP command (e.g., an HTTP push command) transmitted by host computer 302 .
- HTTP command e.g., an HTTP push command
- sensor data dispatcher module 310 can compare certain fields included in the received structured sensor data (e.g., fields 502 ) against the set of hierarchical labels included in user-sensors mapping 316 , to see if a matching hierarchical label can be found in user-sensors mapping 316 .
- Sensor data dispatcher module 310 can forward the structured sensor data to visibility presenter module 312 if a matching hierarchical label can be found. On the other hand, if no matching hierarchical label can be found, sensor data dispatcher module 310 can also store the structured sensor data at database 604 for later retrieval.
- sensor data dispatcher module 310 may also receive structured sensor data as messages from a MOM such as, for example, in-bound real-time message processor 612 .
- Sensor data dispatcher module 310 may also obtain a default topic list such as, for example, based on a list of sensors deployed to monitor manufacturing operation 100 , and subscribe to that default topic list.
- the default topic list can be provided by, for example, a user, an administrator of the sensor network, etc.
- the default topic list can be updated when, for example, a sensor in the sensor network is enabled (or added) or disabled (or removed).
- in-bound real-time message processor 612 can transmit messages containing sensor data from the list of sensors to sensor data dispatcher module 310 .
- Sensor data dispatcher module 310 can then determine which of received messages are to be forwarded to the user based on user-sensors mapping 316 , which can be generated based on sensors lists 314 received from visibility presenter module 312 . Based on the user-sensors mapping 316 , which reflect which sensor a user selects to receive sensor data, sensor data dispatcher module 310 can forward messages from the selected sensor(s) to that user.
- sensor data dispatcher module 310 can provide the structured sensor data to the users.
- sensor data dispatcher module 319 can store the structured sensor data (and/or the messages including the structured sensor data) at database 604 as part of an event log.
- the event log may include, for example, timing information of different events.
- the timing information can be derived from the timestamp (e.g., fields 506 ) included in the structured sensor data, whereas the event information can be derived from the item information (e.g., fields 504 ) included in the structured sensor data.
- Each event may also be associated with a hierarchical sensor label for the sensor that provides sensor data for the event.
- the event log can be acquired by visibility presenter module 312 based on the hierarchical sensor label (e.g., of sensor list 314 a ) to generate or update a file (e.g., a document in the format of Hypertext Markup Language (HTML), Extensible Markup Language (XML), etc.), and the file data can be provided to a graphical user interface (e.g., a web browser) for displaying to the users.
- a graphical user interface e.g., a web browser
- one or more queries can be transmitted to database 604 to acquire the event data, and portions of the HTML or XML file associated with the displaying of the event log can be updated and provided to the graphical user interface for displaying.
- sensor data dispatcher module 310 can also send the structured sensor data to out-bound real-time message processor 614 , which can push messages including the structured sensor data to the users via visibility presenter module 312 .
- out-bound real-time message processor 614 can also be a MOM and can push messages asynchronously to the users based on the user's subscription to a topic related to the messages (e.g., based on the hierarchical label).
- Visibility presenter module 312 can intercept the message for a user (e.g., by detecting a predetermined HTTP PUSH command associated with the transmission of the message), extract the fields content from the message, and update portions of an HTML or an XML file corresponding to the extracted fields content to be provided to the graphical user interface for displaying.
- Presentation configuration module 606 allows the user to select, via a graphical user interface (e.g., a browser), which sensor(s) of which the sensor data are to be provided by visibility presenter module 312 for displaying. Visibility presenter module 312 can provide the sensor data for displaying to the user based on the selection.
- a graphical user interface e.g., a browser
- FIG. 7 illustrates examples of interfaces 702 and 704 for selecting the sensors and displaying the sensor data of the selected sensors. Both interfaces 702 and 704 can be displayed and operated at a client device communicatively coupled with servers 304 .
- Interface 702 includes a section 706 and a section 708 .
- Section 706 displays one or more trees to represent one or more sensor network hierarchies.
- section 706 may display one or more sensor network hierarchy trees including, for example, a hierarchy tree corresponding to hierarchical organization tree 200 of FIG. 2A , with a top node representing entity X and child nodes representing locations, processes, and sub-processes. Each sub-process in the tree is associated with a selectable element 709 , which allows a user to select the sensor(s) within the sensor network hierarchy tree associated with the selected sub-processes for receiving the sensor data.
- Section 706 also includes one or more activation elements 710 (e.g., activation elements 710 a and 710 b ) to enable the user to collapse or expand a tree or different branches of the tree, so that multiple trees and/or multiple branches of the trees can be displayed for selection.
- section 708 allows additional filtering and processing of the sensor data of the selected sub-processes. For example, the user may select a timestamp range of the sensor data to apply the processing (e.g., to accumulate the quantities of an item within the timestamp range). The user may also select to enable or disable displaying of certain information included in the sensor data, such as the location of the server, an identifier (e.g., a product code) of the item, etc.
- Presentation configuration module 606 may detect the selections by the user at sections 706 and 708 , and generate a configuration file to document the selections by that user. For example, based on the selection of the sub-process(es) in section 706 and the hierarchical labels of the sensors associated with the selected sub-process(es), presentation configuration module 606 may store a listing of hierarchical labels (e.g., sensor list 314 a ) in the configuration file. Further, presentation configuration module 606 may also store the filtering and processing selections in the configuration file.
- the configuration file may be a text-based document, such as an XML document.
- the configuration file can also be stored at database 604 and mapped to a user, and can be retrieved by visibility presenter module 312 .
- Visibility presenter module 312 can provide the sensor data for displaying to the user based on the configuration file created by presentation configuration module 606 . Visibility presenter module 312 can be activated when a user logs into server 304 to start a monitoring session (e.g., for manufacturing operation 100 ). Visibility presenter module 312 can acquire the configuration file associated with the user.
- visibility presenter module 312 can obtain a listing of sensors (in the form of hierarchical labels), and provide the listing of sensors to sensor data dispatcher module 310 , which enables sensor data dispatcher module 310 to forward structured sensor data from the sensors in the listing to visibility presenter module 312 by, for example, storing the sensor data at database 604 or forwarding the sensor data via out-bound real-time message processor 612 .
- visibility presenter module 312 can generate a query to obtain the sensor data from database 604 when receiving a request from the user to obtain the sensor data (e.g., by detecting an HTTP GET command from the user).
- visibility presenter module 312 can detect an HTTP PUSH command associated with transmission of the messages, and obtain the sensor data from the HTTP PUSH command.
- Visibility presenter module 312 can also post-process the structured sensor data based on the selections of the user at section 708 , and format the post-processed data into a file (e.g., generating a document in the format of Hypertext Markup Language (HTML), Extensible Markup Language (XML), etc.) for displaying in a graphical user interface.
- a file e.g., generating a document in the format of Hypertext Markup Language (HTML), Extensible Markup Language (XML), etc.
- visibility presenter module 312 may match timestamp field 506 in the structured sensor data with the selected timestamp range at section 708 , and include only the sensor data with the matching timestamp field in the post-processing.
- Visibility presenter module 312 can extract information about an item from the sensor data based on a pre-determined schema (e.g., a schema defining the fields as illustrated in FIG.
- the sensor data may be structured based on the pre-determined scheme as illustrated in FIG. 5 , and the extraction can be based on extracting information in various fields of the structured sensor data.
- the information may include, for example, product codes information, timestamp information, etc.
- Visibility presenter module 312 can perform post-processing on the extracted information including, for example, determining a quantity of items detected by a sensor for the selected sub-process within the selected timestamp range. Visibility presenter module 312 can also customize the content of the document by including or omitting some of the sensor data (e.g., EPC information, location of the sensor, etc.) in the document. In some examples, Visibility presenter module 312 can include a table in the document to present the post-processed data. Interface 704 provides an example of a table generated by visibility presenter module 312 based on the selections in sections 706 and 708 at interface 702 .
- FIG. 8 is a flowchart of a method 800 for operating a sensor network according to embodiments of the present invention.
- Method 800 can be performed by server 304 , which can include one or more processors and a memory that stores program code for executing by the one or more processors.
- a server (e.g., server 304 ) provides graphical data representing a hierarchical sensor network for displaying at the client device, the graphical data further providing a graphical user interface for selecting and displaying sensor data provided by sensors of the hierarchical sensor network.
- the graphical user interface may include nodes, each corresponding to one or more sensors of the hierarchical sensor network.
- the graphical data may be provided by, for example, visibility presenter module 312 of server 304 , and may cause the graphical user interface to display a tree representing the hierarchical sensor network, and the nodes may be nodes of the tree.
- the graphical data may also cause the graphical user interface to display one or more activation elements for collapsing or expanding the tree or different branches of the tree, and one or more selectable elements for selecting one or more nodes of the nodes.
- the graphical user interface may include, for example, a browser.
- the server receives, from the graphical user interface, a selection to display sensor data from a first node of the nodes of the hierarchical sensor network.
- the selection can be received by, for example, presentation configuration module 606 of server 304 .
- the selection can be based on, for example, detecting a selectable element of the first node being selected at the graphical user interface.
- the server determines, based on the selection, a hierarchical sensor label associated with one or more first sensors of the hierarchical sensor network corresponding to the first node. For example, each node of the tree displayed in the graphical user interface may be associated with a label, and the hierarchical sensor label can be determined based on a combination of a label of the selected node and the labels of the parent nodes of the selected nodes within the tree.
- the server receives a plurality of messages including sensor data generated by a plurality of sensors of the hierarchical sensor network from an in-bound real-time message processor (e.g., in-bound real-time message processor 612 ).
- the messages can be received by sensor data dispatcher module 310 , and the in-bound real-time message processor may be message-oriented middleware (MOM).
- the messages may be sent by, for example, host computer 302 , which receives the sensor data from the plurality of sensors.
- the host computer and the MOM may have established a message topic subscription service, which sensor data dispatcher module 310 can subscribe to.
- the host computer can also transmit the messages to the MOM asynchronously.
- the MOM can forward the messages to sensor data dispatcher module 310 .
- the server identifies, based on the hierarchical sensor label, a first set of messages from the plurality of messages generated by the one or more first sensors.
- sensor data dispatcher module 310 may determine or obtain a list of sensors from which a user wishes to receive sensor data.
- the list of sensors may include the hierarchical sensor label determined at block 806 and can be provided by visibility presenter module 312 based on a configuration file generated by presentation configuration module 606 .
- the configuration file can be generated based on the user's selection of a node at the graphical user interface at block 804 .
- the first set of messages may be generated by one or more sensors with matching hierarchical sensor labels as the ones included in the list of sensors.
- the server extracts the sensor data from the first set of messages based on a data schema.
- the data schema may define a set of fields associated with different information, such as an item identifier (e.g., EPC code), the locations, processes, and sub-processes associated with the sensor that generates the sensor data, etc.
- the server may provide the extracted sensor data for displaying at a client device.
- the extracted sensor data can be post-processed and formatted by, for example, visibility presenter module 312 , to generate a HTML document, which can be transmitted to the client device.
- data of the HTML document can be transmitted to the client device based on an HTTP request.
- some of the data of the HTML document (e.g., those extracted from the sensor) can be pushed to the client device asynchronously via an out-bound real-time message processor (e.g., out-bound real-time message processor 614 ).
- FIG. 9 is a block diagram of an example computer system 900 with which embodiments described herein can be implemented, consistent with embodiments of the present disclosure.
- Computer system 900 includes a bus 902 or other communication mechanism for communicating information, and one or more hardware processors 904 (denoted as processor 904 for purposes of simplicity) coupled with bus 902 for processing information.
- Hardware processor 904 can be, for example, one or more microprocessors.
- Computer system 900 also includes a main memory 906 , such as a random access memory (RAM) or other dynamic storage device, coupled to bus 902 for storing information and instructions to be executed by processor 904 .
- Main memory 906 also can be used for storing temporary variables or other intermediate information during execution of instructions to be executed by processor 904 .
- Such instructions after being stored in non-transitory storage media accessible to processor 904 , render computer system 900 into a special-purpose machine that is customized to perform the operations specified in the instructions.
- Computer system 900 further includes a read only memory (ROM) 908 or other static storage device coupled to bus 902 for storing static information and instructions for processor 904 .
- ROM read only memory
- a storage device 910 such as a magnetic disk, optical disk, or USB thumb drive (Flash drive), etc., is provided and coupled to bus 902 for storing information and instructions.
- Computer system 900 can be coupled via bus 902 to a display 912 , such as a cathode ray tube (CRT), a liquid crystal display (LCD), etc., for displaying information to a computer user.
- a display 912 such as a cathode ray tube (CRT), a liquid crystal display (LCD), etc.
- An input device 914 is coupled to bus 902 for communicating information and command selections to processor 904 .
- cursor control 916 is Another type of user input device, such as a mouse, a trackball, or cursor direction keys for communicating direction information and command selections to processor 904 and for controlling cursor movement on display 912 .
- the input device typically has two degrees of freedom in two axes, a first axis (for example, x) and a second axis (for example, y), that allows the device to specify positions in a plane.
- a first axis for example, x
- a second axis for example, y
- the same direction information and command selections as cursor control may be implemented via receiving touches on a touch screen of display 912 without a cursor.
- Computing system 900 can include a user interface module to implement a graphical user interface (GUI) that can be stored in a mass storage device as executable software codes that are executed by the one or more computing devices.
- GUI graphical user interface
- This and other modules can include, by way of example, components, such as software components, object-oriented software components, class components and task components, processes, functions, fields, procedures, subroutines, segments of program code, drivers, firmware, microcode, circuitry, data, databases, data structures, tables, arrays, and variables.
- module refers to logic embodied in hardware or firmware, or to a collection of software instructions, possibly having entry and exit points, written in a programming language, such as, for example, Java, Lua, C or C++.
- a software module can be compiled and linked into an executable program, installed in a dynamic link library, or written in an interpreted programming language such as, for example, BASIC, Perl, or Python. It will be appreciated that software modules can be callable from other modules or from themselves, and/or can be invoked in response to detected events or interrupts.
- Software modules configured for execution on computing devices can be provided on a computer readable medium, such as a compact disc, digital video disc, flash drive, magnetic disc, or any other tangible medium, or as a digital download (and can be originally stored in a compressed or installable format that requires installation, decompression, or decryption prior to execution).
- a computer readable medium such as a compact disc, digital video disc, flash drive, magnetic disc, or any other tangible medium, or as a digital download (and can be originally stored in a compressed or installable format that requires installation, decompression, or decryption prior to execution).
- Such software code can be stored, partially or fully, on a memory device of the executing computing device, for execution by the computing device.
- Software instructions can be embedded in firmware, such as an EPROM.
- hardware modules can be comprised of connected logic units, such as gates and flip-flops, and/or can be comprised of programmable units, such as programmable gate arrays or processors.
- the modules or computing device functionality described herein are
- Computer system 900 can implement the techniques described herein using customized hard-wired logic, one or more ASICs or FPGAs, firmware and/or program logic which in combination with the computer system causes or programs computer system 900 to be a special-purpose machine. According to some embodiments, the operations, functionalities, and techniques and other features described herein are performed by computer system 900 in response to processor 904 executing one or more sequences of one or more instructions contained in main memory 906 . Such instructions can be read into main memory 906 from another storage medium, such as storage device 910 . Execution of the sequences of instructions contained in main memory 906 causes processor 904 to perform the process steps described herein. In alternative embodiments, hard-wired circuitry can be used in place of or in combination with software instructions.
- non-transitory media refers to any non-transitory media storing data and/or instructions that cause a machine to operate in a specific fashion.
- Such non-transitory media can comprise non-volatile media and/or volatile media.
- Non-volatile media can include, for example, optical or magnetic disks, such as storage device 910 .
- Volatile media can include dynamic memory, such as main memory 906 .
- non-transitory media include, for example, a floppy disk, a flexible disk, hard disk, solid state drive, magnetic tape, or any other magnetic data storage medium, a CD-ROM, any other optical data storage medium, any physical medium with patterns of holes, a RAM, a PROM, and EPROM, a FLASH-EPROM, NVRAM, any other memory chip or cartridge, and networked versions of the same.
- Non-transitory media is distinct from, but can be used in conjunction with, transmission media.
- Transmission media can participate in transferring information between storage media.
- transmission media can include coaxial cables, copper wire and fiber optics, including the wires that comprise bus 902 .
- Transmission media can also take the form of acoustic or light waves, such as those generated during radio-wave and infra-red data communications.
- Various forms of media can be involved in carrying one or more sequences of one or more instructions to processor 904 for execution.
- the instructions can initially be carried on a magnetic disk or solid state drive of a remote computer.
- the remote computer can load the instructions into its dynamic memory and send the instructions over a telephone line using a modem.
- a modem local to computer system 900 can receive the data on the telephone line and use an infra-red transmitter to convert the data to an infra-red signal.
- An infra-red detector can receive the data carried in the infra-red signal and appropriate circuitry can place the data on bus 902 .
- Bus 902 carries the data to main memory 906 , from which processor 904 retrieves and executes the instructions.
- the instructions received by main memory 906 can optionally be stored on storage device 910 either before or after execution by processor 904 .
- Computer system 900 can also include a communication interface 918 coupled to bus 902 .
- Communication interface 918 can provide a two-way data communication coupling to a network link 920 that can be connected to a local network 922 .
- communication interface 918 can be an integrated services digital network (ISDN) card, cable modem, satellite modem, or a modem to provide a data communication connection to a corresponding type of telephone line.
- ISDN integrated services digital network
- communication interface 918 can be a local area network (LAN) card to provide a data communication connection to a compatible LAN.
- LAN local area network
- Wireless links can also be implemented.
- communication interface 918 can send and receive electrical, electromagnetic or optical signals that carry digital data streams representing various types of information.
- Network link 920 can typically provide data communication through one or more networks to other data devices.
- network link 920 can provide a connection through local network 922 to a host computer 924 or to data equipment operated by an Internet Service Provider (ISP) 926 .
- ISP 926 in turn can provide data communication services through the world wide packet data communication network now commonly referred to as the “Internet” 928 .
- Internet 928 uses electrical, electromagnetic or optical signals that carry digital data streams.
- the signals through the various networks and the signals on network link 920 and through communication interface 918 which carry the digital data to and from computer system 900 , can be example forms of transmission media.
- Computer system 900 can send messages and receive data, including program code, through the network(s), network link 920 and communication interface 918 .
- a server 930 can transmit a requested code for an application program through Internet 928 , ISP 926 , local network 922 and communication interface 918 .
- the received code can be executed by processor 904 as it is received, and/or stored in storage device 910 , or other non-volatile storage for later execution.
- server 930 can provide information for being displayed on a display.
- some or all of the operations described herein can be performed using an application executing on the user's device.
- Circuits, logic modules, processors, and/or other components may be configured to perform various operations described herein.
- a programmable processor can be configured by providing suitable executable code;
- a dedicated logic circuit can be configured by suitably connecting logic gates and other circuit elements; and so on.
- Any of the software components or functions described in this application may be implemented as software code to be executed by a processor using any suitable computer language such as, for example, Java, C, C++, C#, Objective-C, Swift, or scripting language such as Perl or Python using, for example, conventional or object-oriented techniques.
- the software code may be stored as a series of instructions or commands on a computer readable medium for storage and/or transmission.
- a suitable non-transitory computer readable medium can include random access memory (RAM), a read only memory (ROM), a magnetic medium such as a hard-drive or a floppy disk, or an optical medium, such as a compact disk (CD) or DVD (digital versatile disk), flash memory, and the like.
- the computer readable medium may be any combination of such storage or transmission devices.
- Computer programs incorporating various features of the present disclosure may be encoded on various computer readable storage media; suitable media include magnetic disk or tape, optical storage media, such as compact disk (CD) or DVD (digital versatile disk), flash memory, and the like.
- Computer readable storage media encoded with the program code may be packaged with a compatible device or provided separately from other devices.
- program code may be encoded and transmitted via wired optical, and/or wireless networks conforming to a variety of protocols, including the Internet, thereby allowing distribution, e.g., via Internet download.
- Any such computer readable medium may reside on or within a single computer product (e.g. a solid state drive, a hard drive, a CD, or an entire computer system), and may be present on or within different computer products within a system or network.
- a computer system may include a monitor, printer, or other suitable display for providing any of the results mentioned herein to a user.
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Abstract
Description
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